Fireproof Lightweight-Solid Composite Concrete Wall PanelsProduct DescriptionZJT EPSsandwich panel Is a kind of light weight energy saving wall material taking reinforced fiber cement board as face panel, within cement, EPS, fly ash as core material and forming by one time compound. Our product has features of light weight, high intensity, thin, water & fire proof, heat preservation, sound insulation, quakeproof, low cost and space-saving. EPS & Cement sandwich panel are widely applied to interior wall partition, exterior wall and roof for all kind of constructions. Its birth marks the wall material will appear renewal trend, instead of traditional block, the new architectural thoughts and its outstanding performance meet the requirements of modern architectural environment.ApplicationFloor SystemLight weight compound sandwich panel can be innovatively used as floor board. Besides the basic characteristics like sound insulation, waterproof, dampproof, this system has the outstanding advantages such as hight load-bearing capacity, anti-static electricity, friction resistance, high strength, convenient for wire groove and water pipe inbuilt, corrosion resistance, no deformation, no split, etc., which is much suitable for the fields including the floor plate of additional top floor, factory, workshop, warehouse, etc.Villa&Exterior Wall SystemLight weight compound sandwich panel can automatically adjust indoor air and water content with the season and climate changes, which can keep the temperature at an invariable temperature level, and such ecology effect just goes with the tide of modern residential building. It is widely applied to various modular house, low buildings, apartment, villas, and city house, etc.Interior Partition SystemWith excellent fireproof, best hanging force, sound insulation, heat insulation, waterproof, easy
Installation and the like characteristics, light weight compound sandwich board have been widely
Applying to the special positions like partition panel of high-rise and mega-high-rise buildings.
Roof SystemLight weight compound sandwich panel roof system brings brand-new added value and application idea to the traditional roof construction. This system not only solves the problem of roof leakage, but also has the advantages such as heat insulation, neat joint surface, high temperature resistance, etc. The features of light weight and hight strength reduce the use of roof beam-column, reduce the consumption of materials, improve security; Its easy construction time, which bring out its hight integrated performance-price ratio.Load containers dataItems(mm) length*width*thickness | single(Pc) | Load by 20'GP |
m3 | Kg/pc | kg/2 | Qty(pc) | m2 | Tons |
2270*610*75 | 0.10 | 65 | 52 | 252 | 349 | 17 |
2270*610*90 | 0.12 | 73 | 60 | 216 | 299 | 17 |
2270*610*100 | 0.14 | 79 | 65 | 198 | 274 | 17 |
2270*610*120 | 0.17 | 90 | 74 | 162 | 224 | 16 |
2270*610*150 | 0.21 | 106 | 88 | 126 | 174 | 15 |
2270*610*180 | 0.25 | 123 | 102 | 108 | 150 | 14 |
2440*610*120 | 0.18 | 95 | 69 | 132 | 196 | 14 |
2440*610*150 | 0.22 | 112 | 76 | 102 | 152 | 12 |
2440*610*180 | 0.27 | 130 | 88 | 90 | 134 | 13 |
Projects which used in ZJT EPS sandwich wall panelZJT Sandwich Panel Advantages Advantages |
1).Heat Insulation and Preservation | The major material is polystyrene grains and other anti-freezing and heat preserving environmental protection materials, which can adjust the indoor temperature at a constant range to achieve the effects of ecological adjustment. |
2).Waterproof and Fireproof | The face panel of energy-saving boards on both side are 5mm calcium silicate fireproof board and the main materials are the mixture of cement, sand, fly ash, etc. |
3).Sound Insulation and Absorption | The inside construction material (EPS polystyrene grain) functions well in sound insulation and sound-absorbing. |
4).Easy Construction and Time Saving | For the same construction work that takes 12 people and 60 minuses to complete with traditional blocks, only 3 people and 60 minutes will do with boards, thus can save a lot of labor and time cost for the construction part. |
5).High Intensity and Quake Proof | The energy saving boards are all with high intensity and the earthquake resistance can reach 8.5 magnitudes. |
6).Space and Cost Saving | For its thickness and lightweight features, the building area is largely increased and saves the cost construction structure a lot. |
7).High Recycled Ultilization Ratio | The panel is solid and strong physical performance,anti-corrosion,high strength and low damage rate.If ZJT's dry splicing method was put to use ,wall panel reuse rate would up 93%which can save 71%~95% of wall panel cost. |
8).Strong Hanging Force and can be Slotted | ZJT panel can meet various of demand, be easily slotted hole and also will reduce dust and increase the operation environment quality. |
1. It is heat insulation, also keep warm
2. Fireproof and high temperature resistant: Throw it into boiling water or in fire, last for four hours, it's nonflammable
Thickness(mm) | Fire endurance(H) |
60 | ≥2 |
75 | ≥3 |
90 | ≥3.5 |
100 | ≥4 |
120 | ≥4.5 |
150 | ≥5 |
3. Moistureproof and waterproof:
The surface is calcium silicate board,waterproof and moistureproof
4.Soundproof:
Materials and the interlocking concave-convex groove make it soundproof
Item | Unit | 60mm | 75mm | 90mm | 100mm | 120mm | 150mm |
Sound insulation capacity | DB | ≥35 | ≥40 | ≥40 | ≥45 | ≥50 | ≥55 |
Item | Unit | 60mm | 75mm | 90mm | 100mm | 120mm | 150mm |
Anti-bending damage load | Times of self-weight | ≥5 | ≥5 | ≥5 | ≥7 | ≥8 | ≥9 |
Compression strength | Mpa | ≥4.2 | ≥4.2 | ≥4.8 | ≥4.8 | ≥5.14 | ≥5.14 |
Anti-impact strength | Times of self-weight | ≥5.0 | ≥5.0 | ≥5.0 | ≥5.0 | ≥5.0 | ≥5.0 |
Load capacity | N | ≥1000 | ≥1000 | ≥1000 | ≥1000 | ≥1000 | ≥1000 |
How to install
- Set line:set line and carry panel in position.
- Saw panel:use hand-hold eletrict saw to cut freely.
- Sizing:sizing cement on tenon side of two panels then spread ploymer mortar on one tenon.
- Installation:carry panel prepared to be installed panel.
- Plant bar in wall and pillar:dry one hold in the original pillar or wall and fix panel by one steel bar.
- Corret and fix:use one guiding ruler to check and level correction.
- Plant bar in structure beam:drill one hole in structure beam and plant one reversed 7 type shaped steel bar to fix with wall panel.
- Plant bar in floor:dirll one hole in floor and panlt 7 types shaped steel bar to fix with wall panel.
- Plant bar between wall panel:plant one 200mm length steel bar in the angle or 45 degree to fix between two panels.
- Install electric wire and switch:set lines on the place required to be settled with concealed wire and switch box.
- Grout and fill slurry:fill and handle corrected wall panel with ploymer mortar.
- Scrapping ash and sticking anti-crack cloth,coating:stick anti-crack cloth and brush coating after grouting slurry.
Load Containers
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