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Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear

China Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear, Find details about China Ceramic Plate, Ceramic Tube from Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear

Tolerance
Od and ID Best to Be 0.005mm
Certificate
RoHS, Reach, ISO9001:2015
Feature
High Precision, High Mechanical Strength
Usage
Used as Funcational Ceramic Parts
Trademark
JingHui
Transport Package
Individual Packaging
Specification
Max. OD to be 800mm
Origin
China
HS Code
8547100000
Tolerance
Od and ID Best to Be 0.005mm
Certificate
RoHS, Reach, ISO9001:2015
Feature
High Precision, High Mechanical Strength
Usage
Used as Funcational Ceramic Parts
Trademark
JingHui
Transport Package
Individual Packaging
Specification
Max. OD to be 800mm
Origin
China
HS Code
8547100000
Industrial High Toughness YSZ ZrO2 Zirconia Ceramic Toothed Gear

The specification of ceramic parts
Material optionZirconia (ZrO2),  Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming methodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed
SpecificationOD can be from 1 to 50mm, length can be from 10mm to 800mm
Precision processingCNC machining, Precision grinding, Polishing, Lapping, 
ToleranceThe tolerance of OD and ID can be 0.001mm,  the tolerance of length can be 0.001mm
Key parametersRoughness to be 0.02mm, Parallelism to be 0.001mm
Surface qualityFree of cracks, foreign contamination, mirror surface better than Ra0.1

The main features of zirconia ceramic parts
1.High density:  over 6 g/cm3, which makes it the densest body of the ceramic products
2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3.High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with a longer life cycle
5. Low thermal conductivity:  less than 3 W/m.k at ambient temperature, so it's an ideal thermal material
6. Good chemical and corrosion resistance, it's equivalent to above 99% alumina

The description of zirconia ceramic parts
Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.

We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ- (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.

With our production capability through CNC, precision grinding machines,  we are able to provide many different levels of precision zirconia ceramic parts to meet customers' high precision assembly needs.

The typical application of advanced ceramic parts
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear


The gallery of advanced ceramic parts 
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
 

Datasheet of Technical ceramics

PropertyUnits
Material
 
99.5%
alumina		99%
alumina		95%
alumina		ZrO2
(3Y-TZP)

ZrO2
(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥6.00≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature		ºC1675160014501000 
CTE1×10 -6 /ºC6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(ºC)≥250≥200≥220≥300350
Thermal conductivity(25ºC)W/m.k30292433
Volume resistivityohm.cm     
25ºC>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300ºC1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500ºC5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928
 

Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,
precision grinding, laser cutting, and so on, which helps us to control the quality very well. Also, it greatly benefits cost control.
1. Mixing & Milling Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
2. Auto Hot Pressing Shaping Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
3. Dry Pressing Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
4. Isostatic Pressing Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
5. Sintering Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear
6. Precision Secondary Processing Workshop
Industrial High Toughness Ysz Zro2 Zirconia Ceramic Toothed Gear

FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer with over 12 years of experience. You are welcome to visit our factory.

Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.

Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours

Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.

Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.

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