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Syj-0408-I2 Brass Upcasting Machine

China Syj-0408-I2 Brass Upcasting Machine, Find details about China Brass Upward Machine, Upcasting Machine from Syj-0408-I2 Brass Upcasting Machine

Model NO.
CRM
Trademark
smc
Transport Package
Plywood and Steel Frame
Specification
CE
Origin
Shanghai China
HS Code
8454309000
Model NO.
CRM
Trademark
smc
Transport Package
Plywood and Steel Frame
Specification
CE
Origin
Shanghai China
HS Code
8454309000
SYJ-0408-I2 BRASS UPCASTING LINE

I Process Specification
Put brass over the furnace by the lifting system for baking→Adjust the feeding speed according to the casting speed. Feed the brass into the melting furnace for melting (charcoal to be used for avoiding oxidization) → copper liquid flows into the transition part (charcoal is still needed to avoid oxidization) → Copper liquid flows into the holding furnace → Copper liquid flows into the crystallizer to be copper rods → copper rods enter into traction device for upward movement  → Go through the output frame →copper rods go through the output frame (to separate each rod)  → copper rods go through the tension frame ( to control the take-up speed) → copper rods go through the take-up machine,for coiling → Next process
 
II Main Technical Data For The Equipment (Patent No: ZL 2006 2 0105927.2)
2.1 Model No.: SYJ0408-I2
2.2 Annual capacity:2000tons
2.3 Furnace structure:2 body furnace (1 melting furnace,1 holding furnace)
2.4 Casting Strands: 4
2.5 Casting rod diameter: 8mm
2.6 Upward casting speed: 0~3000mm/min
2.7 Annual working time: 7920 hours
2.8 Liquid tracking precision: ±2mm
2.9 Take-up coil standard: φ700mm×φ1500mm×800mm
2.10 Copper melting velocity: 260kg/h
2.11 Copper melting power consumption: <350kwh/ton
2.12 Take-up form: automatic adjust
2.13 Take-up plate driven approach:driven by inverter motor, PLC control
2.14 Material feeding method: whole piece of electrolytic brass fed by electric hoist
2.15 Upward driven approach: driven by the AC servo motor, connected to the gapless synchronous cog blet
2.16 Rod clamping method:air clamping
2.17 Operation interface: data display, servo motor controlled by touch screen
2.18
III Price
  1. price of one set of SYJ0408-I2 copper rod upcasting machine:       
  2. air round ticket for engineers: Paid by buyer
  3. installation: USD80 per person per day
Note: External water source, cables and wires between the equipments, air supply, power supply regulator, steel platforms etc.are not included in the price above. Equipment configuration list and one year spare parts will be listed in Annex 2.
IV Terms Of Payment
1. Thirty percent(30%) earnest money of the total price stipulated in the contract should be paid within 7 working days since the day both parties signed or stamped on the contract. he contract will take effect on the day all the earnest money is received.
2. Sixty-five percent(65%) of the total price stipulated in the contract should be paid by T/T before shipment. The shipment will be arranged when the payment is received.
3. Five percent(5%) of the total price stipulated in the contract should be paid to the seller within 7workingdays after installation and test; If the equipment can not be installed in time due to the buyer's reasons, five percent(5%) of the total price stipulated in the contract should still be paid to the seller within 5 months from the date of shipment.
4. All payments should be paid by T/T or bank draft to seller 's bank account.
V Delivery
1 Delivery time: 60 working days after the complete receipt of the deposit.
2 The buyer bears the equipment transportation and insurance costs; the seller provides unloading tools and bears the unloading costs.
3 When the equipment arrives at the buyer's site, the buyer should check the goods, sign written receiving records, and confirm the consistency between the goods and the lists of shipment.
VI Installation, Adjustment and Acceptance
1. The seller will send engineers to the buyer's site to direct the installation and test run. The buyer should prepare the installation site including, but not limited to, hoisting apparatus, labor power, tools and civil construction, etc. The buyer is responsible for the civil construction and arrange the accommodation for the seller's engineers.
2. Regard 2 copper rods coming out from the equipment as the completion of the test run; the buyer  should check and accept the equipment within 3 days of the date of the completion of the test run. If the acceptance does not pass, the buyer should submit a written objection with treatment advice. Otherwise, the equipment is considered as meeting the contractual specifications and being accepted by the buyer.
VII Quality Warranty Period
1. The seller guarantees that the equipment performance complies with the requirements of the contract. The guarantee period of the mechanical parts of the equipment is 12 months, calculated from the 31st day since the BL day . (The guarantee period of the electrical parts is 6 months from the delivery date written on the contract; wearing parts are not included in the guarantee period.)
2.  If the buyer does not take delivery of the goods within two months of the date of delivery stipulated in the contract, the contract guarantee period will begin on the date of delivery with the same guarantee period.Within the guarantee period of contact, defects resulting from the seller's reasons will be serviced and repaired free of charge; defects caused by the buyer will be promptly serviced by the seller, but the buyer bears all expenses.
 
 
VIII Other explanation
1. Requirement of raw material:      99.97% brass
The surface of the brass should be clean, and there should be no electrolyte or greasy substance.
There should be no "copper bean", if there is any, it must be removed . Both the surface and the edge should be smooth.
If there is no mechanical feeding device for equipment, copper materials should be cut into small pieces for easy feeding.
 
2. Requirements of charcoal
High-quality white charcoal (commonly known as steel charcoal, pear charcoal)
Water content: 0.5~1%
Other volatiles: ≤5%
Charcoal particle size: 30~70mm
Not allow sulfur, iron and charcoal had no calcination
Fracture should be shiny, white light, sound crisp when breaks .
Consumption:5kg/ton
 
3. Requirements of graphite flake
Specification: 3299 or 5099
Granularity: 32 or 50
Require natural graphite flake
Consumption: 0.5kg/ton
 
4. Civil and common technical requirements:
4.1Equipment area: width 9m, length 15m, height 6m:
The area does not include substation, pump house, office and maintenance workshop section.
This civil condition is for a continuous casting machine line.
Equipped with a 5-ton crane, track height is about 7.5m.
4.2 Cooling water requirement:
Cooling water arrangement: see cooling water system drawing.
This cooling water is used for crystallizer and inductor
The system also includes an emergency standby water supply, in order to prevent the event of a power outage or other accident; emergency water should be connected within a minute into the system, proposed water tower (height 7m, capacity 10m3) or UPS pump system.
In order to maintain a certain water temperature of the colling water, forced cooling must be used, usually a FRP cooling tower. Cooling tower specifications: 30m3 / hour.
 
5. Power requirement
The upward casting machine is for continuous production, which definitely does not allow outrage, so that standby generators or dual power supply must be considered. Standby generator capacity has to be more than 50% of the installed power.
 
IX Non scope of supply
1. Standby generator. The power supply for the Up casting line should not be stopped for more than 30 min; use the standby generator when it stopped. A 150kw generator is suggested for 2000tons up casting line.
2. 2000tons copper casting machine line needs 80m3 water pool, the cooling water flows into the water pool for recycle use after the sodium ion exchange filters.
3. Emergency water supply. The water supply is not allowed water stop, the height general emergency water tank and furnace height difference 7m above, it is recommended to build a tower high above the capacity of 10m3.
4. The big platform is built by the buyer, and the buyer buy the construction materials by himself. The seller will supply the construction drawing.
5. All the connecting wire outside the electrical panel should be supplied by the buyer.
6. The crane, other equipment for installation and workers.
7. The buy is in charge of all civil works (including infrastructure).
8. The buy is in charge of water pipe lines for standby water system and cooling water system.
 
 
 
Annex 1
SYJ0408-I2 Equipment Configuration List
Casting machine line
NoNameQuantityDescriptionNote
1Medium platform1setThe head of  the large platform is made by seamlessly square tube, beautiful appearance. 
2Traction head1setjiecheng unique design using the international standard expansion sleeve,no transmission gap. 
3Crystallizer clamping system 
1set		Crystallizer clamping system, easy to install crystallizer operation,safety 
4Return water tank 
1set		Use electric bos panel design,beautiful and practical 
5Output frame1set  
6Servo motor and electrical control table1setYaskawa AC servo system 1set,Mitsubishi PLC,touch screen from Taiwan. 
7Feeding and lifting device1setSwivel-arm,using electric
hoist Zhejiang"bada"0.8t		 
8Tension frame1pcs  
9Φ8mm crystallizer4pcs  
10Rubber pipe for cooling water8pcsIncluding quick joint  
11Float1pcs  
12start rod1 set  
13Crystallizer protect sleeve4pcs  
14Crystallizer insulation sleeve4pcs  
15Graphite die4pcs  
16Thermocouple1pcs  
I2 2 body furnace
NoNameQuantityDescriptionNote
1Furnace body1set  
2Insulating board1set  
3Copper channel1set  
4Aluminum silicate board2case  
5Round bakelite plate12pcs  
6Quartz sand3500kgMix sand 
7Straight light brick1set  
8Wedge light brick1set  
9Mold brick1set  
10Refractory clay1bag  
11Sodium silicate l1barrel  
12asbestos rope2kg  
13Electrical panel for furnace1set  
14iron core1et  
15Induction coil1set  
16water jacket1set  
17Furnace building tools1set  
Take-up machine
NoNameQuantityDescriptionNote
1Main body of take up2set  
2Locating device4sets1pcs at both sides 
3Coiling trolley4sets1pcs at both sides 
4Coiling plate4ets1pcs at both sides 
Electric device
NoNameQuantityDescriptionNote
1Low voltage electrics1setSchneider(SHANGHAI) 
2Electrics for furnace1setCHINT electrics 
3Reducer for take up1set  
4AC servo system1set  
5Traction reducer:1setHigh-precision planetary reducer 
6Inverter1set  
7Pneumatic components1setUse ningbo"yiri"and taiwan"yadeke" 
None scope of supply
NoNameQuantityDescriptionNote
1big platform1pcs4columns connecting the medium platform(20# channel steel, drawing supplied by the supplier) 
2Basic of the machine 1setFor fixing the furnace body and the platform (drawing supplied by the supplier)  
3Wire and cable1setFor combining the machines 
4Cable bridge1setsize would be according to the actual size when install 
 
5		 
Water supply system		 
1set		Including one 80M³ water pool, two 5.5 kw pump (one for spare), water pipe (till the machine), return water pipe( from machine to the return water tank, and from the water tank to the water pool), emergency water tower, and emergency water supply  
6Generator 1 setCapacity: 150KW (backup when power stop) 
7Power supply system 380V three-phase five-wire 
 
 
 
Annex 2
     One year consumable list for SYJ0408-I3(None scope of supply)
 
No.NameSpecificationunitQty
1Graphite dieφ8mmpcs5ton / pc
2Graphite protect sleeveφ8mmpcs5ton / pc
3Insulation sleeveφ8mmpcs5ton / pc
4Crystallizer φ8mmpcs250ton / pc
5Crystallizer inner tubeφ8mmpcs250ton / pc
6Water jacket pcs2pcs/year
7Coil pcs2pcs/year
8Copper channel pcs2pcs/year
9Quartz sandMix sandton3.5ton/year
10Mold brick set1set/year
11Straight light brick set1set/year
12Wedge-shaped light brick set1set/year
13Fiber boardδ=20mmcase2box/year
14Asbestos plateδ=5mmcase1box/year
15Quick connectorDG15pcs10pcs/year
16Fiber glass coil100coil/year
17Hose assembly1600mmpcs10pcs/year
18Charcoal kg5kg/ton
19Graphite flake3299kg  0.5kg/ton

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