Company Profile:
Dongguan Newtopp Electrical Machinery Co.,ltd is a professional enterprise which is specializing in wire and cable equipment R&D, design and manufacture. It locates in manufacture centre Humen Town, Dongguan city. With continuous improvement of production technical level and constantly increasing R&D force, it makes the process and performance of wire and cable gradually perfect and exllent. A member of indicators keep advanced level the cable equipment business line that enjoy highly reputation from widely customer and professional visitors. Dongguan Newtopp Electrical Machinery Co.,ltd is National High-Tech Enterprise, it passed the ISO9001 and ISO14001 certificate as well. The dometic market is mature for Dongguan Newtopp Electrical Machinery Co.,ltd, here are so many famous customers cooperate with this company, such as: Copartner, Linoya, Tronixin, TTGC, ph, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo etc. Also, the company develop the international market, have cooperate with Turkey, Karea, Vietnam, Italy, Malaysia, Indian etc countries.
NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:
A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)
| Equipment models | XJ-300A | XJ-500A | XJ-630A | XJ-800A |
| Twisting usage | it is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires. |
| Single wire dia(mm) | φ0.08~φ0.28 | φ0.10~φ0.64 | φ0.15~φ1.04 | φ0.2~φ1.7 |
| Stranding section area (square milimeter) | 0.035~0.45 square milimeter | 0.05~2.5mm2 | 0.5~6mm2 | 1.0~16mm2 |
| Core wire single wire dia | φ0.25~φ0.8mm | φ0.75~φ1.5mm | φ1.0~φ3.0mm | φ1.0~φ4.0mm |
| Core wire stranding outer dia | φ0.5~φ1.6mm | φ1.5~φ3.0mm | φ2.0~φ6.0mm | φ2.0~φ8.0mm |
| Pitch(mm) | 4.5-17.5(10 kinds) | 5.82-53.73(34 kinds) | 11.48-100(36 kinds) | 19.8-200(30 kinds) |
| Direction of lay | Optional for right or left |
| Outer dia*bore*outer width | φ300*φ30*160 | Φ400*φ56*300
φ500*φ70*320 | φ630*φ80*360 | φ800*φ80*600 |
| Max rotating speed | 3000(6000/twist) | 2200(4400/twist) | 1600(3200/twist) | 1200(2400/twist) |
| Main motor power | 3.7KW | 5.5KW | 7.5KW | 11KW |
| Inverter power | 3.7KW | 5.5KW | 7.5KW | 11KW |
| tension control method | (Mechanism friction) |
| protection | Machine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived. |
| Brake mode | Electromagnetic brake |
| Traversing method | ,Rolling ring drive units, winding pitch and breadth are adjustable |
| operation mode | Push-button control |
| Dimension (L*W*H) | 2300*1000*1150 | 2800*1280*1300 | 3280*1600*1600 | 3600*1850*180 |
B. 70-120mm insulation extruder
| Equipment model | XJ-70 | XJ-80 | XJ-90 | XJ-120 |
| Usage: | Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion |
| Wire specification | 1.5-12mm | 2-20mm | 3-25mm | 10-50mm |
| Extrusion material | PVC/SRPVC/LHNF/PE/PP/PU etc |
| Screw parameter | L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Temperature control segments (body+head) | 5+3 | 5+3 | 6+3 | 6+3 |
| Power | 40HP | 50HP | 60HP | 100HP |
| The highest output | 140KG/H | 180KG/H | 240KG/H | 360KG/H |
| The highest wire speed | 400M/min | 300M/min | 250M/min | 180m/min |
| Movable water tank | Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
| Length of U type cooling tank | 7.5M | 7.5M | 10M | 15M |
| Accumulate wheel parameter(11+10 grooves) | 250 | 300 | 400 | 500 |
| Capstan power | 5HP | 7.5HP | 7.5HP | 15HP |
| pay off type | How may shafts, active with moter and passive without moter just as request |
| Take up Type | As request |
C. Cantilever single twisting machine
| Equipment model | XJ-630 | XJ-800 | XJ-1000 | XJ1250 |
| Usage | Power cable, computer cable, building cable, data/high frequency cable muiti group twisting |
| Wire specification | 0.6-3.0mm | 0.6-5.0mm | 1.0-8mm | 3-10mm |
| Twisted OD | 15mm | 20mm | 25mm | 30mm |
| pitch range | Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
| Rotate speed | MAX900RPM | MAX800RPM | MAX600RPM | MAX400RPM |
| Power(Motor+differential mechanism) | 15HP | 20HP | 25HP | 40HP |
| Taping type | Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
| Taping tension | Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
| Take up | Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
D. 120-150mm jacket sheath extruder (bigger machine can be made also)
| Equipemnt model | XJ120 | XJ150 |
| Pay off type | big shaft | big shaft |
| Bobbin size | 1600-2000 | 2500-3150 |
| Screw diameter | 120 | 150 |
| L/D of screw | 26:1 | 26:1 |
| Extrusion capacity | 360kg/h | 600kg/h |
| Power | 100HP | 150HP |
| Wire specification | 10-50mm | 60-120mm |
| cooling tank | single layer u type | Single layer U-type |
| Capstan power | 15HP | 20HP |
| Highest wire speed | 180m/min | 100m/min |
| Take up type | Big shaft | Big shaft |
NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:
A. 50+35 core wire extruder
| 50+35 core wire extruder | Extruder material: PVC/PE/SRPVC |
| Wire specification:AWG30-AWG24,0.8-2.8 |
| The highest wire speed:1000m/min Semi-auto take up(depends on wire dia); |
| Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder |
| Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.); |
| Dosage of air-pressure:18m³/Hr |
| Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Pay off type: as request |
| Take up type: as request |
| Centre-height:1000mm; |
| ø50mm extruder host+35mm stripping extruder |
| Voltage:Three-phase 410V-450 50HZ or as request |
B.Core wire pair twisting
Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
| Equipment models | XJ-500B double twisting machine |
| Twisting usage | it apply for CAT5/CAT5E core wire pair twisting |
| The max.size of wire-receiving bobbin (outer diameter×total length) | φ500×314 |
| Max core wire diameter | Φ0.5-1.2mm |
| Lay pitch(mm) | 5.8~ 54.53( can adjustable by customer's need); |
| Direction of intertwist: | "S"for left,"Z"for right |
| Rotation speed of intertwist bow(r/min) | 2500RPM(5000 twist) |
| Material of intertwist bow: | spring steel belt |
| Motor | 4KW, frequency-envarying speed control |
| Wire-receiving stretch force structure | Magnetic power clutch |
| The up-and-down structure of wire-receiving wheel: | manual or electricial-hydraulic type |
| Electrical control type | PLC |
| Electrical control operation interface | standard electric accessories |
| achine outside shape size(mm) | 2560×1350×1400 |
| Net weight of machine(kg) | 2000 |
| Main bearing | Nsk |
| Pay off: | Active pay off with motors, double shafts without back-twist |
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
| Equipment model | Triple twisting machine XJ-500C |
| Usage | Lan cable cat5, cat5e, cat6 |
| Rotation speed | Max2000 RPM (6000 twist) |
| Wire specification diameter | 0.8-1.7mm |
| Finished OD | 1.5-3.5mm |
| Twisting pitch | 5-50mm, adjustable |
| Pitch tolerance | +-2% |
| Pitch setting | Servo electronic pitch, direct set on the touch screen |
| Backtwisting rate | 0-100% |
| Twisting direction | S/Z |
| Tension range | 0.6-3KG |
| Tnesion display | Digital tension displayer |
| Pay off & take up tension | Stable active rail tension |
| Pay off & take up bobbin diameter | 500mm |
| Twist bow motor | 10HP motor with frequency converter |
| Take up motor | 1/2HP gear motor driving with frenquency converter |
| Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate |
| Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2% |
| Active take up, tension stable from empty to full reel |
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
| Equipment Model | XJ-500D active back twist pay off | Equipment Model | XJ-500B double twisting machine |
| Max rotate speed | 1000RPM | Wire diameter | 3.1mm |
| Wire diameter | 0.4-1.5mm | Pitch range | 6-54.7mm as request |
| Pay off bobbin diameter | 500mm | Max rotate speed | 2500RPM/MAX |
| Tension range | 1-20N | Max wire speed | 120M/min |
| Pay off speed | 0-120M/min | Pay off tension | Controlled by tension slider rod feedback |
| Back tiwst rate | 0-50% | Take up tension | Magnetic powder cluth, bobbin diameter auto tracking |
| Back tiwst driving motor | 4KW | Lift bobbin | automatic lift by pay-off motor and take up hydraulic pressure |
| Pay off motor | 0.75KW | Bobbin diameter | 500mm |
| Lift bobbin motor | 0.75KW | Main bearing | Janpan NSK |
| Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting |
| Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working. |
C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
| Equipment model | XJ-630 | XJ-800 | XJ-1000 | XJ1250 |
| Usage | Power cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting |
| Wire specification | 0.6-3.0mm | 0.6-5.0mm | 1.0-8mm | 3-10mm |
| Twisted OD | 15mm | 20mm | 25mm | 30mm |
| pitch range | Set pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate |
| Rotate speed | MAX900RPM | MAX800RPM | MAX600RPM | MAX400RPM |
| Power(Motor+differential mechanism) | 15HP | 20HP | 25HP | 40HP |
| Taping type | Single-head gorizontal type high speed centering taping device+ double head longitudinal taping device |
| Taping tension | Adopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment. |
| Take up | Movable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification |
U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
| Model | 4 longitudinal taping machine for each pair taping | Model | 1 longitudinal taping machine for total/fully taping |
| Power | Active power taping,1/2 gear motor+converter, stable tension | Taping tension | Magnetic powder clutch control tensiono |
| Longitudinal aluminum foil tape | Full power put aluminum foil, tension can be adjusted | Suitable material | Aluminum foil tape etc |
D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
| quipment model | XJ-70 | XJ-80 | XJ-90 |
| Usage: | Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion |
| Wire specification | 1.5-12mm | 2-20mm | 3-25mm |
| Extrusion material | PVC/SRPVC/LHNF/PE/PP/PU etc |
| Screw parameter | L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating |
| Temperature control segments (body+head) | 5+3 | 5+3 | 6+3 |
| Power | 40HP | 50HP | 60HP |
| The highest output | 140KG/H | 180KG/H | 240KG/H |
| The highest wire speed | 400M/min | 300M/min | 250M/min |
| Movable water tank | Extension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement |
| Length of U type cooling tank | 7.5M | 7.5M | 10M |
| Accumulate wheel parameter(11+10 grooves) | 250 | 300 | 400 |
| Capstan power | 5HP | 7.5HP | 7.5HP |
| pay off type | In order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use |
| Printer machine | Computer-controued inkjet machine |
| Take up Type | As request |
E. Coiling machine
| 1. Linkage with jacket sheath extruder machine |
| 2. Lan cable coiling length normally is 1000 feet (305 meter) |
| 3. Coiling with special shape "8" |
More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:
Dongguan NewTopp Electric Machinery Co. Ltd
Web Site: http://dgnewtopp.en.made-in-china.com/ http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc
We are looking forward to hearing from you, dear friend!