Cable Twisting Machine/Stranding Machine/Bunching Machine

China Cable Twisting Machine/Stranding Machine/Bunching Machine, Find details about China Cable Machine, Cable Equipment from Cable Twisting Machine/Stranding Machine/Bunching Machine

Power
50HP
Highest Output
180kg/H
Highest Wire Speed
300m/Min
Capstan Power
7.5HP
Pay off Type
as Requirement
Take up Type
as Requirement
Temperature Control
5+3 Segments (Body+ Head)
Usage
Power Wire/Computer Wire etc Insulation Extrusion
Precision
High Precision
Demoulding
Automatic
Heating System
Electric
Function
High Temperature Resistance
Condition
New
Customized
Customized
Trademark
Newtopp
Transport Package
Wooden Box/Pallet
Specification
cable machine
Origin
Chinese Mainland
HS Code
8479400000
Power
50HP
Highest Output
180kg/H
Highest Wire Speed
300m/Min
Capstan Power
7.5HP
Pay off Type
as Requirement
Take up Type
as Requirement
Temperature Control
5+3 Segments (Body+ Head)
Usage
Power Wire/Computer Wire etc Insulation Extrusion
Precision
High Precision
Demoulding
Automatic
Heating System
Electric
Function
High Temperature Resistance
Condition
New
Customized
Customized
Trademark
Newtopp
Transport Package
Wooden Box/Pallet
Specification
cable machine
Origin
Chinese Mainland
HS Code
8479400000
Company Profile:


Dongguan Newtopp Electrical Machinery Co.,ltd is a professional enterprise which is specializing in wire and cable equipment R&D, design and manufacture. It locates in manufacture centre Humen Town, Dongguan city. With continuous improvement of production technical level and constantly increasing R&D force, it makes the process and performance of wire and cable gradually perfect and exllent. A member of indicators keep advanced level the cable equipment business line that enjoy highly reputation from widely customer and professional visitors. Dongguan Newtopp Electrical Machinery Co.,ltd is National High-Tech Enterprise, it passed the ISO9001 and ISO14001 certificate as well. The dometic market is mature for Dongguan Newtopp Electrical Machinery Co.,ltd, here are so many famous customers cooperate with this company, such as: Copartner, Linoya, Tronixin, TTGC, ph, Best, LTK, Desan, Broad, APBG, Maxcable, Ce-link, Choseal, Nistar, Taiyo etc. Also, the company develop the international market, have cooperate with Turkey, Karea, Vietnam, Italy, Malaysia, Indian etc countries.


NO.1 Power Cable , Building wire production process(300-800 high speed bunching machine-70-120mm insulation extruder-Cantilever single twisting machine-120-150mm jacket sheath extruder) as below:


A. 300-800 high speed bunching machine(1.5 square milimeter-16 square milimeter)
Equipment modelsXJ-300AXJ-500AXJ-630AXJ-800A
Twisting usageit is applied to the twisting of above seven pcs of bare copper wires, tinned wires, silver jacketed wires and enameled wires,double twisting for core wires.
Single wire dia(mm)φ0.08~φ0.28φ0.10~φ0.64φ0.15~φ1.04φ0.2~φ1.7
Stranding section area (square milimeter)0.035~0.45 square milimeter0.05~2.5mm20.5~6mm21.0~16mm2
Core wire single wire diaφ0.25~φ0.8mmφ0.75~φ1.5mmφ1.0~φ3.0mmφ1.0~φ4.0mm
Core wire stranding outer diaφ0.5~φ1.6mmφ1.5~φ3.0mmφ2.0~φ6.0mmφ2.0~φ8.0mm
Pitch(mm)4.5-17.5(10 kinds)5.82-53.73(34 kinds)11.48-100(36 kinds)19.8-200(30 kinds)
Direction of layOptional for right or left
Outer dia*bore*outer widthφ300*φ30*160Φ400*φ56*300
φ500*φ70*320
φ630*φ80*360φ800*φ80*600
Max rotating speed3000(6000/twist)2200(4400/twist)1600(3200/twist)1200(2400/twist)
Main motor power3.7KW5.5KW7.5KW11KW
Inverter power3.7KW5.5KW7.5KW11KW
tension control method(Mechanism friction)
protectionMachine will automatically brake when wire inside and outside is broken, the machine will automatically stop when the preset length is arrived.
Brake modeElectromagnetic brake
Traversing method,Rolling ring drive units, winding pitch and breadth are adjustable
operation modePush-button control
Dimension (L*W*H)2300*1000*11502800*1280*13003280*1600*16003600*1850*180

B. 70-120mm insulation extruder
Equipment modelXJ-70XJ-80XJ-90XJ-120
Usage:Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/jacket sheath extrusion
Wire specification1.5-12mm2-20mm3-25mm10-50mm
Extrusion materialPVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameterL/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head)5+35+36+36+3
Power40HP50HP60HP100HP
The highest output140KG/H180KG/H240KG/H360KG/H
The highest wire speed400M/min300M/min250M/min180m/min
Movable water tankExtension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank7.5M7.5M10M15M
Accumulate wheel parameter(11+10 grooves)250300400500
Capstan power5HP7.5HP7.5HP15HP
pay off typeHow may shafts, active with moter and passive without moter just as request
Take up TypeAs request


C. Cantilever single twisting machine
Equipment modelXJ-630XJ-800XJ-1000XJ1250
UsagePower cable, computer cable, building cable, data/high frequency cable muiti group twisting
Wire specification0.6-3.0mm0.6-5.0mm1.0-8mm3-10mm
Twisted OD15mm20mm25mm30mm
pitch rangeSet pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speedMAX900RPMMAX800RPMMAX600RPMMAX400RPM
Power(Motor+differential mechanism)15HP20HP25HP40HP
Taping typeSingle-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tensionAdopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take upMovable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification


D. 120-150mm jacket sheath extruder (bigger machine can be made also)
Equipemnt modelXJ120XJ150
Pay off typebig shaftbig shaft
Bobbin size1600-20002500-3150
Screw diameter120150
L/D of screw26:126:1
Extrusion capacity360kg/h600kg/h
Power100HP150HP
Wire specification10-50mm60-120mm
cooling tanksingle layer u typeSingle layer U-type
Capstan power15HP20HP
Highest wire speed180m/min100m/min
Take up typeBig shaftBig shaft



NO.2 Lan Cable CAT5, CAT5E, CAT6, CAT6A, CAT7 Production Process(50+35 core wire extruder -Core wire pair twisting-Total twisting machine-Jacket sheath extruder machine-Coiling machine) as below:

A. 50+35 core wire extruder 
50+35 core wire extruderExtruder material: PVC/PE/SRPVC
Wire specification:AWG30-AWG24,0.8-2.8
The highest wire speed:1000m/min Semi-auto take up(depends on wire dia);
Use for high-speed insulation extrusion for PVC/PE/secondary colour wire and Lan cable(CAT5, CAT5E, CAT6, CAT6A, CAT7) insulation extruder
Operating Direction:left or right is allowed (For example:if the take up direction is right, it will call"right hand machine" when face electric box.);
Dosage of air-pressure:18m³/Hr
Screw parameter: L/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Pay off type: as request
Take up type: as request
Centre-height:1000mm;
ø50mm extruder host+35mm stripping extruder
Voltage:Three-phase 410V-450 50HZ or as request


B.Core wire pair twisting 

Type A pair twisting machine: XJ-500B double twisting machine with active pay off for CAT5/CAT5E cable
Equipment modelsXJ-500B double twisting machine
Twisting usageit apply for CAT5/CAT5E core wire pair twisting
The max.size of wire-receiving bobbin (outer diameter×total length)φ500×314
Max core wire diameter Φ0.5-1.2mm
Lay pitch(mm)5.8~ 54.53( can adjustable by customer's need);
Direction of intertwist:"S"for left,"Z"for right
Rotation speed of intertwist bow(r/min)2500RPM(5000 twist)
Material of intertwist bow:spring steel belt
Motor4KW, frequency-envarying speed control
Wire-receiving stretch force structureMagnetic power clutch
The up-and-down structure of wire-receiving wheel:manual or electricial-hydraulic type
Electrical control typePLC
Electrical control operation interfacestandard electric accessories
achine outside shape size(mm)2560×1350×1400
Net weight of machine(kg)2000
Main bearingNsk
Pay off:Active pay off with motors, double shafts without back-twist
 
Type B pair twisting machine: XJ-500C triple twisting machine for CAT5/CAT5E/cat6 cable
Equipment modelTriple twisting machine XJ-500C
UsageLan cable cat5, cat5e, cat6
Rotation speedMax2000 RPM (6000 twist)
Wire specification diameter0.8-1.7mm
Finished OD1.5-3.5mm
Twisting pitch5-50mm, adjustable
Pitch tolerance+-2%
Pitch settingServo electronic pitch, direct set on the touch screen
Backtwisting rate0-100%
Twisting directionS/Z
Tension range0.6-3KG
Tnesion displayDigital tension displayer
Pay off & take up tensionStable active rail tension
Pay off & take up bobbin diameter500mm
Twist bow motor10HP motor with frequency converter
Take up motor1/2HP gear motor driving with frenquency converter
Triple pitches design, 1.5 times speed than traditional double twisting machine when it is with 33% back twisting rate
Servo electronic pitch, touch screen setting, PLC controller, accuracy within +-2%
Active take up, tension stable from empty to full reel
 
Type C pair twisting machine: XJ-500D active back twist pay off+XJ-500B double twisting machine
Equipment ModelXJ-500D active back twist pay offEquipment ModelXJ-500B double twisting machine
Max rotate speed1000RPMWire diameter3.1mm
Wire diameter0.4-1.5mmPitch range6-54.7mm as request
Pay off bobbin diameter500mmMax rotate speed2500RPM/MAX
Tension range1-20NMax wire speed120M/min
Pay off speed0-120M/minPay off tensionControlled by tension slider rod feedback
Back tiwst rate0-50%Take up tensionMagnetic powder cluth, bobbin diameter auto tracking
Back tiwst driving motor4KWLift bobbinautomatic lift by pay-off motor and take up hydraulic pressure
Pay off motor0.75KWBobbin diameter500mm
Lift bobbin motor0.75KWMain bearingJanpan NSK
Usage: Apply for Lan cable specially, such as CAT5/CAT5E/CAT6/CAT6A/CAT7 and so on data cable back twist and pair twisting
Feature: Back twist before pair twisting and reduce wire damaged during twisting process, XJ-500D active back twist pay off and XJ-500B double shafts pair twisting machine are linkage working.



C.Total twisting machine: XJ-630-1250mm Cantilever type single twisting machine
Equipment modelXJ-630XJ-800XJ-1000XJ1250
UsagePower cable, computer cable, building cable, data/high frequency cable/Lan cable cat5, cat6, cat7 muiti group twisting
Wire specification0.6-3.0mm0.6-5.0mm1.0-8mm3-10mm
Twisted OD15mm20mm25mm30mm
pitch rangeSet pitch on touch screen:20-250mm. PLC control, pitch is stable when it is accelerate and decelerate
Rotate speedMAX900RPMMAX800RPMMAX600RPMMAX400RPM
Power(Motor+differential mechanism)15HP20HP25HP40HP
Taping typeSingle-head gorizontal type high speed centering taping device+ double head longitudinal taping device
Taping tensionAdopt Magnetic Clutch+PLC automatic caculation. Taping tension keep constant from start to the end, need not adjustment.
Take upMovable shaft type take up, No damage during the traversing process, traversing space and distance can be set freely according to the wire specification

U-UTP do not need taping, but U-FTP/F-UTP/S-STP/F-FTP need taping and the taping machine as below:
Model4 longitudinal taping machine for each pair tapingModel1 longitudinal taping machine for total/fully taping  
PowerActive power taping,1/2 gear motor+converter, stable tension Taping tensionMagnetic powder clutch control tensiono
Longitudinal aluminum foil tapeFull power put aluminum foil, tension can be adjustedSuitable materialAluminum foil tape etc


D. Jacket sheath extruder machine:XJ-70-90mm jacket sheath extruder machine
quipment modelXJ-70XJ-80XJ-90
Usage:Power Wire/ computer wire/ building wire/data wire/ high frequency wire insulation/ Lan cable jacket sheath extrusion
Wire specification1.5-12mm2-20mm3-25mm
Extrusion materialPVC/SRPVC/LHNF/PE/PP/PU etc
Screw parameterL/D ratio:26:1, compression ratio: 2.7-3.2, Screw material:38CrMoAIA, Vacuum heating treatment, Surface Grinding Polishing chromium plating
Temperature control segments (body+head)5+35+36+3
Power40HP50HP60HP
The highest output140KG/H180KG/H240KG/H
The highest wire speed400M/min300M/min250M/min
Movable water tankExtension type movable tank, movable lenth is 300mm, over length 1.5m with single segment water dryer. Or as requirement
Length of U type cooling tank7.5M7.5M10M
Accumulate wheel parameter(11+10 grooves)250300400
Capstan power5HP7.5HP7.5HP
pay off typeIn order to do not stop machine and change the bobbin, it can use 2 shafts active pay off with motor, and equip the accumulator to use
Printer machineComputer-controued inkjet machine
Take up TypeAs request


E. Coiling machine
 
1. Linkage with jacket sheath extruder machine
2. Lan cable coiling length normally is 1000 feet (305 meter)
3. Coiling with special shape "8"
 

More cable production line such as data/high frequecy cable USB3.0/3.1, HDMI, DVI, SATA etc, please kindly contact the below information:

Dongguan NewTopp Electric Machinery Co. Ltd
Tel :+86 0769-82653998 / Fax:+86 0769-85340833/85475593 
Mob/: 008615014812036
 
 
Web Site:  http://dgnewtopp.en.made-in-china.com/    http://dgnewtopp.en.made-in-china.com
Add: No.286 Huaide Road, Humen town, Dongguan City, Guangdong provinc


We are looking forward to hearing from you, dear friend!