Plastic Film PP PE PET Recycling granulator with compactor/plastic pelletizing granulator machine

1. introduction
The BX series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process.BX series machine is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final plastic pelletizing granulator machine productions produced by BX series machine are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

2.Specifications:

Model Name	BX series
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	90kg/h-1200kg/h
Feeding Device	Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume	300-1400 Liters
Screw Diameter	65mm-200mm
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	28/1, 30/1, 33/1, 36/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater or Electromagnetic heating
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing (Standard) or single vented degarssing
Pelletizing Type	Water ring die-face hot pelletizing
Voltage Standard	Depending on project's location
Optional Devices	Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

3. Series Plastic recycling PE PP Film Granulating machine:
 

Model	Diameter of screw	PE capacity	PP capacity
BXB2-100	Φ100mm	100-150kg/h	90-120kg/h
BXBJ-100/100	Φ100/100mm	100-150kg/h	90-120kg/h
BXB2-120	Φ120mm	200-250kg/h	180-200kg/h
BXBJ-120/120	Φ120/120mm	200-250kg/h	180-200kg/h
BXB2-150	Φ150mm	280-350g/h	250-300kg/h
BXBJ-150/150	Φ150/150mm	280-350g/h	250-300kg/h
BXB2-180	Φ180mm	380-420kg/h	320-360kg/h
BXBJ-180/180	Φ180/180mm	380-420kg/h	320-360kg/h
BXB2-200	Φ200mm	450-500kg/h	380-400kg/h
BXBJ-200/200	Φ200/200mm	450-500kg/h	380-400kg/h

BXC Series Plastic PE PP Film Granulating Line-Compactor type
 

Model	Diameter of screw	PE capacity	PP capacity
BXCG-85	Φ85mm	150-200kg/h	100-150kg/h
BXCG-85/85	Φ85/85mm	150-200kg/h	100-150kg/h
BXCG-100	Φ100mm	280-350kg/h	250-300kg/h
BXCG-100/100	Φ100/100mm	280-350kg/h	250-300kg/h
BXCG-130	Φ130mm	480-550kg/h	400-500kg/h
BXCG-130/130	Φ130/130mm	480-550kg/h	400-500kg/h
BXCG-160	Φ160mm	650-800kg/h	600-750kg/h
BXCG-160/160	Φ160/160mm	650-800kg/h	600-750kg/h
BXCG-180	Φ180mm	800-1200kg/h	750-1000kg/h
BXCG-180/180	Φ180/180mm	800-1200kg/h	750-1000kg/h

4.Working steps of the pelletizing system 

 

2.Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

 

3.Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.



 

4.Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

 

5..Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.

 

YOU MIGHT INSTERESTED IN FOLLOWING QUESTIONS

1. Are you manufacturer or trading company?

    We are a professional recycling machines manufacturer for more than 15years we supplying full technical support and solutions, timely and professional service, always effort on quality, honest, win-win business for every client.

 2. How do you assistant to install the machine on worksite?

     We are experienced on turn-key project, engineer and technicians will assistant client on construction, installation, commissioning.

 3. How can I get spare parts for replacement in other countries?

   Wearing parts like blades, it is necessary to buy with machine, other parts in stock could be delivery out by express if urgent or by sea within 5days.

 4. Can I use mark machine with different LOGO and color?

      Yes, please confirm details with sales.

 5. Can your customers test the machines?

      Before buying and after production before leaving factory, we test machine you interested or paid with specified materials, free of charge.

If you have any need ,pls feel free to contact with us.