55 Gallon Petroleum Steel Drum / Barrel Production Line

China 55 Gallon Petroleum Steel Drum / Barrel Production Line, Find details about China Steel Drum Production Line, Steel Drum Making Machine from 55 Gallon Petroleum Steel Drum / Barrel Production Line

Model NO.
LTM
Production Scope
Product Line
Warranty Year
1 Year
Control Method
PLC
Oveaseas Installation
Available
Drum Size
55 Gallon
Diameter
571.5mm
Speed
5~6 Piece Per Minute
Thickness
0.6-1.5mm
Voltage
220/380V
Color
According to Your Requirement
Lead Time
3 Months
Payment
T/T, L/C
Applicaiton
Oil, Storage
Package
Seaworthy Package
Driven Type
Hydraulic
Product Name
55 Gallon Petroleum Steel Drum / Barrel Production
Trademark
Comflex
Transport Package
Standard Seaworthy & Strong Package
Specification
as customer′s requirements
Origin
Wuxi, Jiangsu, China(Mainland)
HS Code
84639000
Model NO.
LTM
Production Scope
Product Line
Warranty Year
1 Year
Control Method
PLC
Oveaseas Installation
Available
Drum Size
55 Gallon
Diameter
571.5mm
Speed
5~6 Piece Per Minute
Thickness
0.6-1.5mm
Voltage
220/380V
Color
According to Your Requirement
Lead Time
3 Months
Payment
T/T, L/C
Applicaiton
Oil, Storage
Package
Seaworthy Package
Driven Type
Hydraulic
Product Name
55 Gallon Petroleum Steel Drum / Barrel Production
Trademark
Comflex
Transport Package
Standard Seaworthy & Strong Package
Specification
as customer′s requirements
Origin
Wuxi, Jiangsu, China(Mainland)
HS Code
84639000
55 gallon petroleum steel drum / barrel production line

55 Gallon Petroleum Steel Drum / Barrel Production Line
55 Gallon Petroleum Steel Drum / Barrel Production Line
I. Raw materials consumption/production capacity
 
Plate thickness (mm)Finihed drums (pcs/T)Production capacity (kg/pc)
1.24121.5
1.0BUp and bottom covers 1.24719
Drum body 1.0
1.05018
0.9BUp and bottom covers 1.05416.8
Drum body 0.9
0.95616.2
0.8 9710.28
 
II. Complete steel drum manufacturing facilities

A. Front section equipment
1. Decolier
2. Hydraulic Up-coiling device
3. Hydraulic supporter
4. Side deviation rectifying device
5. Sizing & flattening machine
6. Cutting machine - for drum body
7. Cutting machine - for waste sheet
8. Arch shape guiding device
9. Stacking car
10. Hydraulic system
11. Electric control system
12. Top & Bottom cover conveyor device


1.Hydraulic Up-Coiling Device
55 Gallon Petroleum Steel Drum / Barrel Production Line

   a) Up-Coiling Support Platform is for storing steel coil and facillitate Material Feed Trolley for delivering material.

   b) Material Feed Trolley is used for carry steel coil.. It is operated with hydraulic system to push cylinder for

   reciprocating linear movement and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to

   assure the fixing.

2.Decoiler & Hydraulic Supporter
55 Gallon Petroleum Steel Drum / Barrel Production Line
a)Uncoiling width: 916-1320mm

b)Plate thickness: 0.6-1.2mm

c)Motor power: 5.0KW

d)Uncoiler capacity: 10t

e)Inside diameter: ¢470-520mm, Outside diameter: ≤¢1200

f)Machine size: 3900x1500x1940(mm), Total weight: 5T

3.Sizing &Flattening Machine
Short introduction:7 rollers working,servo automatic sizing,worm and gear adjust the leveled plate thickness.

Function:The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:0.6-1.2(mm)

4. Cutting Machine
Function: Cut the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor power: 3.0KW

d)Cutting ability:≤20 times/min

e)Machine size:1800x950x1500(mm),Total weight: 3T

5.Hydraulic Station
Function:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make sure stably working.

Main technics:

a)Motor power:7.5KW

b)Machine size:800x800x1500(mm),Total weight: 0.5T

6.Electric Control System
Function: Control the decoiler,flattening machine and other front section equipments working.


B. Cover equipment
1. Top & Bottom cover mould
2. Double locking mould
3. 63T pressing machine
4. 160T pressing machine
5. Pre-coiling & Gluing machine

1. Top & Bottom cover mould
Short introduction:Equipped with two sets of 160T pressing machines

Function: Punching the bottom cover

Main technics:

a)Motor power:18.5KW

b)Working ability:5-26 pcs/min

c)Machine size:2185x1420x3070(mm),Total weight: 14.5T

2.Drum Injection Mould

Short introduction: Equipped with one set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Main technics:

a)Motor power: 11KW

b)Machine size :1800x1232x2550(mm)

c)Total weight: 5.5T

3.Pre-Coiling & Gluing Machine

Short introduction: Pre-coiling machine for the bottom cover, cylinder push the cam to work, automatic glue- spaying system.It has advantages of safety,stablity, smooth edging.

 Main technics:

a)Machine size:1600x1400x1350(mm)

b)Total weight: 4.5T
55 Gallon Petroleum Steel Drum / Barrel Production Line

C. Middle section equipment

1. Stacking table
2. Circle-rolling machine
3. Seam welding machine
4. Edging & Beading machine
5. Corrugation (W Rib) machine
6. Edge-curling machine
7. Convey device
8. Electric control system
9. Leakage checking machine

1.Circle-rolling Machine

Short introduction:3 rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:0.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor power:1.5KW

e)Machine size:2200x750x1300(mm),Total weight: 1.5T

2.Seaming Machine(BH-150-5Z)

Short instruction:This automatic seaming machine dismisses the spot welding process,it is our newly  developed drum seaming machine.All of components adopts domestic superior raw material,cupreous welding rollers.

Main technics:

a)Welding Machine capacity:150KVA

b)Driving type: pneumatic 

c)Current: alternating current

d)Frequency range: high frequency

e)Working theory : contravariant 
55 Gallon Petroleum Steel Drum / Barrel Production Line

3.Edging&Beading Machine
55 Gallon Petroleum Steel Drum / Barrel Production Line

Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Beading height:≤14mm

b)Drum height:894-905(mm)

c)Hydraulic system pressure:8Mpa

d)Air pressure:0.1Mpa

e)Machine size:3700x700x1600(mm),Total weight: 5T

Hydraulic Station:

Main technics:

a) Machine size: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor power: 22KW


4.Corrugation (W rib) Machine
55 Gallon Petroleum Steel Drum / Barrel Production Line
Short introduction:controlled by PLC,hydraulic drive

Main technics:

a)Corrugating height:≤3mm

b)W rib height:≤9mm

c)Drum height:884-895(mm)

d)W rib space:280mm

e)Motor power:11KW

f)Machine size:4500x650x2100(mm),Total weight: 7T

Hydraulic station:   

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW

5.Edge-Curling Machine

Short introduction:controlled by PLC,hydraulic drive,7 layers edge curling.

Main technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)Machine size:4800x1300x2200(mm),Total weight: 13T

Hydraulic station:   

a)Machine size:1800x860x1700(mm)

b)Total weight: 1T

c)Motor power: 7.5KW

6.  Leakage Checking Machine

Short introduction:Manual/automatic control,pneuma lock.

Main technics:

a)Checking drum diameter:560-570(mm)

b)Drum height:886-897(mm)

c)Pressure:0.03Mpa

d) Machine size:2530x700x1100(mm),Total weight: 2T
 

Short introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC controlling.

Main technics:

a) Motor power:4.0KW

b) Machine size:11000x2100x1000(mm)

c) Total weight: 3T

D. Rear section equipment
1. Front section trans-line
2. Degreasing & Phosphorization room
3. Washing & Drying room
4. Overturn equipment
5. Painting room
6. Front drum-separation machine
7. Drying room after painting
8. Bck drum separation machine
9. Air cooling system
10. Rear section trans-line
11. Electric control system

1. Degreasing & Phosphorization Room

Short introduction: This part is used to transport the drums,controlled by PLC, adopts spraying device to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior steel, inwalls are made of  1mm steel plate.

Main technics:

a)Machine size:36000x2110x2060(mm)

b)Total weight: 30T

2. Washing & Drying Room

Short introduction:Drying the water on the surface of the drum, controlled by PLC.The whole machine adopts fuel heating devices.Fan is installed on the top of the room, so that hot and cycling wind can be produced to speed up the drying.

Main technics:

a) Motor power:25KW

b) Machine size:20000x1920x3600(mm)

c) Total weight: 25T

3.Painting Room(double colors)

55 Gallon Petroleum Steel Drum / Barrel Production Line
Function:  The conveyor device is controlled by PLC, rotating table make the drums closely, painting system paint the drums in & outside with the spray gun. One color or various can be alternative. Mode of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.

Main technics:

a) Motor power: 55KW

b) Machine size: 7400x4990x3600(mm)

c) Total weight: 15T

4.Front Drum Distributor

Function: Transport the drums to the conveyor line of outside painting&stiffening room, the cylinder is controlled by PLC.

Main technics:

a) Motor power: 2.0KW

b) Machine size: 1500x1050x800(mm)

c) Total weight: 1T

5.Drying Line after Painting

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Fan is installed on the top of the room, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) Machine size: 36000x2100x4300(mm)

c) Total weight: 30T

6.Down-drum Roller Trans-line

Function: The device transports the dried drums to the ground.

Main technics:

a) Motor power: 1.5KW

b) Machine size:2000x900x800(mm)

c) Total weight: 0.3T

7.Overturn Equipment

Function: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Main technics:

a) Machine size: 1400x690x850(mm)

b) Total weight: 0.5T


III. Company introduction
 

Wuxi Longterm Machinery Technologies Co., Ltd is a professional manufacturer of steel drum,bitumen drum, open drum manufacturing machine with more than 30 years of history.

We are leading supplier of complete turkney solution for 55 gallon (US) & 44 gallon (UK) steel drum production line manufacturing equipments. We are improving technologies all the time and developing drum machinery market. We provide customers with valued solutions including automatic pre-curling &gluing machine,automatic hole punching &locking machine, flangers & curlers machine,W-Beader& corrugator machine, automatic sheet rolling, resistance longitudinal seam welding,assembly &seaming machine,drum spray painting booth,drying oven,silk printing machine etc..

Due to professional engineer team, highly automatic, simple operation and reliable quality equipment, Our machineries have been exported to many countries, such as Qatar, Australia, Bangladesh, Vietnam, India, Ukraine, Mexico, etc..

We are longterm company, and we will provide Longterm Quality Machinery and Longterm cooperation for the customers from all over the world.

55 Gallon Petroleum Steel Drum / Barrel Production Line