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Self-Walking Crawler Robotic Concrete Spray Machine

China Self-Walking Crawler Robotic Concrete Spray Machine, Find details about China Robot Concrete Spray Machine, Truck Mounted Wet Concrete Shotcrete Machine from Self-Walking Crawler Robotic Concrete Spray Machine

Model NO.
DWSJ-01
Productivity
8cbm/H
Feeding Height
800mm
Vibrating Amplitude
Trailer Concrete Pump with Electric or Diesel Powe
Certification
ISO9001: 2000, CE, BV
Condition
New
Color
as Your Option
Spraying Vertical Height
7m
Brand
Saintyol Dawin
Key Word
Robot Spraying Machine
Spraying Horizontal Width
11.8m
Engine
56kw Diesel
Upper Arm Pitch Angle
60 Degree
Pumping Pressure
6MP
Robot Arm Swing Angle
360 Degree
Placing Boom Control
Proportional Cordless Remote Control
Travelling Mode
Crawler
Trademark
Saintyol DAWIN
Transport Package
Standard Exporting Package
Specification
CE, ISO
Origin
Qingdao Shandong
HS Code
84134000
Model NO.
DWSJ-01
Productivity
8cbm/H
Feeding Height
800mm
Vibrating Amplitude
Trailer Concrete Pump with Electric or Diesel Powe
Certification
ISO9001: 2000, CE, BV
Condition
New
Color
as Your Option
Spraying Vertical Height
7m
Brand
Saintyol Dawin
Key Word
Robot Spraying Machine
Spraying Horizontal Width
11.8m
Engine
56kw Diesel
Upper Arm Pitch Angle
60 Degree
Pumping Pressure
6MP
Robot Arm Swing Angle
360 Degree
Placing Boom Control
Proportional Cordless Remote Control
Travelling Mode
Crawler
Trademark
Saintyol DAWIN
Transport Package
Standard Exporting Package
Specification
CE, ISO
Origin
Qingdao Shandong
HS Code
84134000
Self-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-walking crawler robotic concrete spraying machine 
Mobile Separated Robot Wet Concrete Spraying Machine
Brief Instruction:
Mobile Separated Robot Spraying Machine Brief Instruction Mobile Separated Robot Spraying machine is composed by 2 parts, one is crawler self-walking shotcrete robot, another is trailer wet concrete shotcrete machine,the shotcrete robot is with self-walking ability to trailer the wet shotcrete machine behind it, and transition on job sites on a small scale. In common jobs, the trailer shotcrete machine stay outside of the working range, and the robot shotcrete machine walking inside the working job.The wet shotcrete machine supply the fine stone wet concrete, the robot shotcrete machine in charging of the end spraying works.
The robot shotcrete spraying machine is with cordless remote control, Operator could control it precisely in safety area. The trailer shotcrete machine behind to delivery the fine stone wet concrete, effectively, safety and reliable.
The behind trailer shotcrete machine could work separately and be operate to spray end jobs by labors in hands.
Separated Robot Spraying Machine Specifications
Self-Walking Crawler Robotic Concrete Spray Machine
    
 Placing Boom SpecificationPlacing Boom   Extension Main Boom + Robot Spraying Arm

Spraying Vertical Height		M7

Spraying Horizontal width 		M11.8
Spraying Depth M1.9

Upper Arm Pitch Angle 		°60°

Robot Arm eye-level		°360°

Robot Arm Swing Angle		°240°

Placing Boom Control		 Cordless remote Control (Proportional)

chassis Specification		Dimension mm2550×1930×1800
Travel Mode Crawler
Drive mode Hydrostatic Drive
EngineKW56KW/2000rmp
Travelling SpeedKM/h2-3
Gradeability %40
Weightkg2800
Shotcrete pump specification
Theoretical output capacity 		M³/hr8-15 (adjustable)
Theoretical Max. Delivery PressureMpa6 (adjustable)

Max. Pumping Times		/min25 adjustable
Valve S
Delivery Cylinder mmΦ140
Discharge Hole Diamm100
Feeding height mm800
Rated Voltage V~380
Motor PowerKW22
Rated SpeedR/min1470
Hydraulic system
Hydraulic system control type 		 Open Circuit

Main System Max. Oil Pressure		Mpa28

Hydraulic Tank Volume		L120

Others
Max. Aggregates		mm15

Inner diameter of delivery Pipe		mmΦ80/φ65
Weightkg1800
Trailer SpeedKm/hr≤8
Dimension (Length×Width×Height)mm3200*1280*1400



Advantages
Saintyol DAWIN Robot shotcrete Spraying Machine advantages are as below:
  • Variable Main Hydraulic Pump
()
Spraying capacity continuously adjustable (stepless speed change )
  • Variable Plunger Accelerator Pump
:0-9%;
Accelerator feeding quantity continuously adjustable, Stepless adjust in range 0-9% .
  • Placing boom control valve
,,,.
Placing boom controlling valve is proportional valve, mild and flexible.
  • Brand Engine
,,,;
Torque, Powerful, Long life, Easier in maintenance.
  • , Separated 2 parts, The trailer shotcrete Pump could be use separately.
,;
The mobile robot spraying machine could work as a trailer, the behind shortcrete pump could spraying jobs separately.
  • Hydraulic fittings.
;
ALFAGOMMA Fittings Italy or Gates fittings U.S.
  • Cordless remote control
,,,;
Imported cordless remote control, reliable, stable signal, easier operation.
  • Accelerator feeding and control technology
,;
Brand weighing pump, precise in weighing, Atomizing jet and spraying nozzle material mixed to make accelerator to mix with concrete equality.
  • Low rebound rate
,15%-50%,,10%,.
Concrete rebound rate in 15-50% when dry spraying. Even less than 10% in rebound rate when wet spraying, cost saving effectively.
  • High effectively wet spraying.
+,,,,,.
Robot shotcrete spraying machine use high grade placing boom+robot arm, flexible operation, large working range, safety, reliable and effective.
  • Labors saving.
,,2-3,3.
Comparing to manual concrete spraying by workers, Robot Spraying machine could be adjust into full load working condition, around 2-3 times higher working rate than manual and labors saving more than 3 at least.

Auto mobile truck Pumps for Wet-Mix. Shotcreting with 30m3/hr gunite capability
At present, Wet Concrete shotcrete Pump Truck with Cordless remote control Smart Articulated Robotic Placing Booms is the New Design in 2018 for effective Tunnel Jobs.


 Self-Walking Crawler Robotic Concrete Spray Machine
ModelKNL5160TPJ-25KNL5160TPJ-30A
Item Unit   
 Boom structure ,
Big and small arm Pitching and small arm stretching 		,,Big and small arm Pitching and small arm stretching, Fly arm horizontal swing
Spraying heightm1616
Spraying widthm26.826.8
Big arm pitching angle  °0-60°0-60°
Small arm pitching angle  °+15°-35°+15°-35°
Boom rotation angle °±300°±300°


 
Flying arm horizontal swing angle °--±45°
Spindle axial rotation angle °360°360°
Spindle vertical axial swing angle °240°240°
Nozzle swing angle °±4°±4°
 Main drive mode motor  
Auxiliary drive mode Diesel engine Diesel engine
Motor rated powerkw5555
Voltage v380380
Concrete spraying capacity   m³/h2530
Pumping pressure Mpa810
XConcrete cylinder diameter*stroke mmΦ160X1000Φ160 X1000
 cylinder dia.*stick dia.*strokemmφ80φ80
 Chassis model  CDW1160HA1R5CDW1160HA1R5
wheel base mm50005000
engine model  YC4EG185-50YC4EG185-50
engine max power kW136(185)(186hp)136(185)
Gearbox file 8()(high and low speed)8()
Exhaust emission standards V Nation VV Nation V
(××)The whole dimension  Overall dimensionsmm9200x2460x36709200x2460x3670


A. Front and rear leg the span is large, work stability.
1.The front leg adopts horizontal telescopic cylinder + H-type legs, legs span is large, The rear leg adopts eight characters closed type leg, forcing ability is good, more stability, can effectively support the rear hopper pumping concrete cylinder loading impact.

B. Pumping system
1) Pumping hydraulic system adopts 55KW four-pole motor 130ml/r adjustable displacement main pump+ 45ml/r variable pump (Rexroth series)
2) The main valve adopts imported eight proportional valve (BARMAG ) from German,
The electric proportional valve has the fixed-variable switching function.

C.The boom adopts symmetrically arranged structure
The boom is symmetrically arranged with a symmetrical structure. The telescopic arm is connected to the base arm on the same axis. The telescopic arm is directly connected to the base arm through the pin. No connecting arm, no lateral force, no stress concentration, no happen Fatigue cracking, so the boom system is more stable and reliable.

D.Swinging arm
the boom can swing ± 45 °. can increase the flexibility of the jet mechanism to improve the single sprayable area, not only the spray surface is more smooth, beautiful, but also reduce the turntable rotation times, increase the stability of the boom

E.Boom section
Telescopic arm with four BS700 high-strength steel plate welded after welding,
weld joints have a lap bar, The rigidity of the boom increases so that the telescopic arm has a small vibration amplitude under the wet spraying operation, good stability, can improve the quality of sprayed surface

F.Reinforced rotary drive mechanism
1.rotary reducer adopts turbo-type gear reduction mechanism, big reduction ratio,  
strong self-locking ability, the big output torque, stable smooth operation, high reliability.
2.Adopts well-known brand rotary motor, large displacement, torque, good stability, in the precise control of the proportional valve, the rotation without jitter phenomenon.

G.Electrical control system
1.Electrical control system configuration
2.Remote control adopts domestic well-known brands, remote control distance, strong signal, no dropped calls, serial number phenomenon.The electrical components are all made by international famous brands such as Schneider, Siemens.

H.Quick - setting agent filling system
1. Accelerator pump driven by variable frequency motor, the use of Schneider inverter precision control quick-setting agent pump output flow, according to the current pumping of the amount of concrete automatically adjust the amount of added.
2.Accelerator pump with 2600L / h large displacement diaphragm pump, you can add 1000 l of the box in 20 minutes, greatly saving the preparation time.
3.Accelerator pipeline adopts a closed large diameter pipe, even in the winter can also smooth delivery accelerator.


Self-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray MachineSelf-Walking Crawler Robotic Concrete Spray Machine
Both of them are commonly used for pouring such thin-walled structures as tunnel lining, walls and ceilings, as well as the covering layer of steel structure.

Dry spraying machine mixes cement, sand and gravel in a dry and evenly state, a method to compress the air to deliver materials to the nozzle where they are mixed with pressure water for pouring; it must be operated by skilled personnel, and the particle size shall not be too large, however, as large amounts of cement are required and the jet velocity is large, which lead to severe dust pollution and rebound, its usage is thereby restricted.

Wet spraying machine delivers well mixed concrete to the nozzle through conveying and pumping, and compressed air is added at the outlet of delivery pump, which makes materials and air fully integrate with one another in the pipe, so that perfused materials become more even. In addition, accelerator is sprinkled on the nozzle for making materials solidify rapidly and reducing the rebound rate. Besides, its working efficiency is higher than dry spraying machine as the mixture of materials can be easily controlled.

Wet spraying machine is widely used for concrete spraying operation in places such as mine, tunnel, culvert, railway, hydro-power project, underground engineering and revetment.

Main Characteristics of Hydraulic Pump-type Wet Spraying Machine
The system is more reliable and delivery capacity is stable in adopting hydraulic pumping.
It has large volume of delivery, long distance of delivery and high efficiency of construction.
Sprayed concrete is of high performance and strength, as well as being dense and homogeneous.
,PLC.
The main oil pump adopts variable displacement piston pump of constant power; and the delivery amount, which can be freely adjusted according to needs, is controlled by PLC.
S pipe surfacing electrode of high strength, wear plate and cutting ring are inlaid with hard alloy of high strength, which not only improves the wear resistance, but increases the service life of parts.
It is equipped with multi-point electric lubricating pump. And together with automatic and effective control of grease's filling amount and time, contributing to the fact that the service life of wear-out parts are effectively increased
Air cooling avoids damage caused by water cooling in winter.
Accelerator is added and controlled by metering pump of domestically famous brand, achieving accurate measurement and realizing stepless speed regulation.
Harm on the health of operator is reduced by lowering dust concentration beside the machine and of the nozzle.
Humanized design of product makes operation and maintenance become easier, with reliability effectively guaranteed as well.


Configuration of Hydraulic Pumping Wet Spraying Machine:.
Power System: it adopts motor and diesel engine of domestically famous brand.
Main Oil Pump: it adopts variable plunger pump, which guarantees the stable and reliable operation of system, while its overpressure relief function realizes the effective protection of main pump and motor.
Lubrication System: it adopts separate lubrication of five points, and "point-to-point" lubrication guarantees that critical parts won't be worn out, thus increasing their service life.
Accelerator Metering Pump: reciprocating piston diaphragm pump is of high temperature resistance, erosion resistance and abrasion resistance, with high accuracy of measurement, and its speed can be regulated steplessly.
Characters of electronically controlled reversing system: low pumping pressure and high reversing speed, which reduce reversal impact and operator's labor intensity; two separate hydraulic circuits make the oil supply of system more stable; operation becomes simple and reliable through accurate control of PLC, which increases reversal speed of swing cylinder while reducing the reversal impact, at the same time, instantaneous action of large cylinder's reverse is accelerated, making concrete cylinder become substantial, increasing the continuity of materials supply and realizing even discharge.

Economic mini 8 cubic meter per hour wet concrete shotcrete pump
 
 ItemUnitParameter
Concrete pumpMax. theoretic concrete spray  volume m³/h8
Max. theoretic delivery pressureMpa7
Max. delivery frequencyTimes /min16
Type of distribution valve S tube valve
Main oil cylinder specification: cylinder dia./role dia.× strokemmΦ140×1200
Diameter of delivery cylinder mmΦ100
Hopper Height mm1140mm
Power systemEngine Model 1004-4 LOVOL
Power kw56
Rated VoltageV24VDC(2*12V,110Ah)
Rated Speedr/min2200
Fuel TankL70
Hydraulic systemType of Hydraulic oil circuit Open circuit
Maximum oil pressure of main systemMpa25
Hydraulic oil tank volumeL200
Other parametersMax. stone diameter mm 
≤15 When spray
 
Pipeline inside diameter mmΦ57
Boundary dimension  mm4500*1500*1550
Weightkg2300
Towing peedkm/h≤8
    

 
 
 
SAINTYOL DAWIN Machinery is a company specializing in the research, design and production of construction machinery for nearly 20 years. We provide the most reasonable solution according to the special demand from different customers. Our main products for construction machinery are as follows: Concrete mixer, concrete batching plant, diesel concrete mixer, concrete pump,  sand so on. With several researching and producing bases in China, we can provide the powerful technical service and upper quality machinery for the clients all over the world.   
 
We take care of your order!
 
 
1. Best manufacturer in North China.
 
 
 
2. A factory with over 20 years' experience. 
 
 
 
3. Professional teamwork of every process.
 
 
 
4. Competitive price and perfect quality.
 
 
 
5. Efficient after-sale service.




SAINTYOL DAWIN Machinery Answers:
 
Q: How many kinds of trailer concrete pumps you have?
A: We have all kinds of concrete pumps such as small models with capacity 20,25, 30,40m3/h, medium models with capacity 40, 50m3/h, large models with capacity 60, 803/h.
 
Q: Do you have concrete placing booms that could be working together with concrete pump?
A: Yes, We have below series.
1: 13/15/17m Manual Mechanical Spider Concrete Placing Booms
2: 13/15/17Mobile Hydraulic Spider Concrete Placing Booms
3: 28/32m Floor Climbing Type and Elevator Well Shaft Climbing Concrete Placing Booms (Tubular Column)
4: 21/24/28/32 Elevator Well Shaft Climbing Concrete Placing Booms (Mast Section)  
 
Q: What is the configuration?
A: For exporting, most of the components are world famous top brands such as LOVOL, DEUTZ, Siemens, Rexroth, Kawasaki, Schneider, Omron, LG, Eaton, Manuli, Parker etc. The configuration could be customized according to client's requirements.
 
Q: Is engineer available for training and after sales service?
A: Yes, our oversea engineers team are standing by for oversea service. Some engineers could speak English.

After-sale Service
1.May enjoy the life-long service after you buy our products.
2.Training the operator for free.
3. Under the condition that foundation, water source, power source, aggregate, hosting 
   equipment, auxiliary staff is ready. Engineers are available if you need.
4.Certain quantity stochastic tool will be provided while delivering goods.
5.Within 48 hours service will be available according to different regions after received 
    the telephone. 
6. For exported products, Our company sends the constructor to help to operate and 
    management equipment, time according to your needs. The related fee will be undertaken 
    by buyers.
7. Promptly provides the fittings according to users' demands, handles for the user consigns 
    for shipment.
8. All products (easy worn parts not included) loss caused by non-human factors will be 
    free of charge for half a year.
9. Provides the technology advisory service as necessary.
10. Please contact me via telephone when you have any problems with the plant.
 

Dear  friends:
 
Welcome to our website and hope our trailer wet concrete shotcrete pump equipmentwill make you satisfied.We think creatively,design bravely,manufacture precisely and loyalty to our customers. And we have our own factory.so We can produce the products,according to customer requirements .
   
Enjoy SAINTYOL DAWIN Machinery Enjoy Better Life!
 
Yours sincerely
Saintyol Dawin Machinery

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