Professional Full-Servo High Speed Automatic Disposable Panty Liner Manufacturing Machine

Stable output capacity of 2,000 pieces per minute or 120,000 pieces per hour.

Fully servo motor driving system.


Features

1, Fully servo motor driving system for precise transmission.
2, Horizontal tri-fold quick-easy wrapping unit.
3, Constant tension control rolling drive.
4, Automatic non-stop roll replacing.
5, Pneunatic rolling shaft for easy feeding materials.
6, Built-in automatic inspecting and eliminating defects.
7, All components and parts are precisely machined by CNC.
8, Built-in auto editing and correcting system.
9, Touch screen control panel with graphic man-machine interface.
10, Multi-layer fabric composite mechanism.
11, Multi-layer absorber composite mechanism.
12, Compact layout design for easy operation.
13, Designed and manufactured as CE regulations and standards.

Details


Output Product

Women Pantiliners / pantiy liners


1.1    BASIC SPECIFICATION
a)    Right handed machine          TBD
b)    Working speed                      800ppm 230mm product, 700ppm 274 product
c)    Surface speed                       250mpm
d)    Efficiency:                              >85%
e)    Wastage:                               <3%
f)    Defibration capacity                10kg.min
g)    Power Supply required          260KVA, 440V, 3ph, 50hz
h)    Air consumption                     3000L/min
i)    Air pressure                             80 - 120psi
j)    Machine frame color               RAL1013
    
1.2    Mill - fixed rotor mill for drum former with the following features
a)    37kw electric motor driven by Inverter
b)    Greased bearings with temperature readouts and alarm for overtemp
c)    Easy removal of breaker bar
d)    Pulp feed rolls on pneumatic nip for easy removal after jamming
e)    Pulp side guides and in feed tray
f)    Adjustable ventilation
g)    Two spindle unwind stand for pulp
h)    Auto splicing of pulp rolls without line stoppage.

1.3    Drum Forming core with the following features
a)    3D Discrete pad formation to produce pads per attached drawings
b)    Quick changeover features between sizes
c)    Guaranteed total indicated run out of +- 1mm
d)    Guaranteed fluff weight variability of less than +/- 5% from target
e)    Two skipping rollers - adjustable gapping for discrete forming
f)    Forming fan

1.4    Center Release Paper
a)    Center release paper laminate with back-sheet first before side sealing application
b)    vacuum drum style cut & place applicator
c)    Separate dedicated vacuum fan
d)    Flex knife with knife oilers
e)    "No CRP" detectors
f)    Glue heads applying adhesive directly to Release paper
g)    Torque protection

1.5    Wings Release Paper
a)    Product upside down conveyor
b)    Wings on top, Common wings release paper
c)    Vacuum drum style cut and place applicator
d)    vacuum fan
e)    Flex knife with knife oilers
f)    Glue heads applying adhesive directly to Release paper
g)    "No WRP" detectors
h)    Torque protection

1.6    Channeling Section
a)    Load pressure and gap adjust mechanism
b)    Rotary connector for temperature control signal and power transfer
c)    Omron temperature controller
d)    Torque protection

1.7    Side Seal Section
a)    Load pressure and gap adjust mechanism
b)    Rotary connector for temperature control signal and power transfer
c)    Omron temperature controller
d)    Torque protection

1.8    Final Cutting die section( Powder Steel)
a)    Load pressure adjust mechanism
b)    Cutout vacuum fan
c)    Cutout receptacle for waste 
d)    Die to have automatic oiler
e)    Torque protection
f)    Unit to have easily adjustable trim takeaway chutes

1.9    Product reject station
a) Splice rejects collection
b) Missing component reject collection (missing WRP/CRP)
c) Line start up reject collection.

1.10    Unwinds
a)    All unwinds to be independently controlled with servo motors following main machine speed with a festoon system and tension control devise (dancer) providing trim.  
b)    Splicers have automatic feature with manual override
c)    All splices will be using splicing tape for splicing.
d)    Splice detection photo eyes to see vendor splices and machine splices
e)    Web break detectors provided on all unwinds
f)    All webs to have automatic web guides properly designed before critical applications. Edge guides to keep web alignment within +- 1/8" of target
g)    Air shafts for cores - designed for 3" I.D. cores
h)    Unwinds including : Top sheet\Back sheet\CRP\WRP

1.11     Drive
Mitsubishi servo drives on all components.Inverter drive mill motor and forming blower motor.

1.12    Controls
a)    24V DC control circuit.
b)    Power circuit according to the specification requirements of the end user.
c)    Mitsubishi PLC.
d)    E-stop lifeline running entire length of machine on operator and drive side.
e)    E-stop circuit hardwired into all E-stop push button, guard doors and lifeline.

1.13    Operator control
a)    Provide hardwired E-stop mushroom style buttons at each operator station.
b)    Provide normal stop mushroom style buttons at each operator station.
c)    Mitsubishi touch screens for control of functions, setup and fault messaging.

1.14    Adhesive system
a)    Nordson Hot melt system
b)    Every applicator head to have a dedicated pump or dual stream pump on dual applications
c)    Control of on/off and phasing to be accomplished through Digital CAM
d)    Manual purge, auto and off functions for all applications.
e)    The following applications are needed
i.    Backsheet construction glue gun
ii.    Backsheet construction glue pump
iii.    Topsheet construction - top sheet to core glue gun
iv.    Topsheet construction - top sheet to core glue pump
v.    Center release paper to back sheet positioning glue gun
vi.    Center release paper to back sheet positioning glue pump
vii.    Wings release paper to back sheet positioning glue gun
viii.    Wings release paper to backsheet positioning glue pump

1.15    OEM components
a)    Web guides - BST
b)    Controls/drives - Mitsubishi main PLC, touch screens and Servos
c)    Photo eyes - SICK/Omron/Keyence
d)    Bearings -SKF, UBC, Peer
e)    Pneumatics - SMC/ARK/Airtac
f)    Safety guard switches - Schmersal
g)    Timing belts - TB Woods HTD style metric, Bando, Optic belt
h)    Conveyor belts - Habasit

1.16  Spare Parts list

CNC Machining and Parts & Components





Company Profile



Service Support

1. We will provide mechanical and electrical support during installation and startup of the machine at customer's facility, and 4 weeks of time at customers' site for instalation assistance, startup and training.

2. We will provide support and warranty for a period of 1 year after installation is finished.

3. we could provide the service, which covers product's design, raw material sourcing, fabrication, assembly and debugging, stated machine modification, products' upgrade and the machine line maintenance.

4.Raw material for testing and trail on charge of the buyer.