China Automatic Tire Recycle Plant, Whole Rubber Powder Production Line with 2 Years Warranty, Find details about China Automatic Tire Recycle Plant, Tire Recycle Plant from Automatic Tire Recycle Plant, Whole Rubber Powder Production Line with 2 Years Warranty
1.Process flow:
The Working Process: Draw steel wire from the tire ring by Tire wire drawing machine-if the diameter of tire is bigger than 900mm, can choose to use tire cutting machine to cut the tire to several pieces--- put the small tires or pieces into tire shredder to make tire blocks-put the tire blocks to the tire crusher to make rubber powder-finished rubber powder.
2. This production line including the below:
Name of equipment | Quantity | Instruction | |
Host equipment | Rubber crusher | 1 | Model No.: XKP400/XKP450/XKP560/XKP560L/XKP660 |
Auxiliary machine | Tire Wire drawing machine | 1 | To remove the steel wire from the whole tires |
Tire cutting machine | 1 | Cutting the whole tire into 3 pieces or several pieces | |
Tire shredder | 1 | Shredder the whole tires or tire pieces into 50x50mm rubber blocks | |
Main vibrating screen | 1 | Separate the rubber powder for the first time (5-10 mesh) | |
Conveyor/feeder | 1 | To transfer the rubber powder that couldn't meet the mesh count's requirement back to host machine to crush again | |
Fiber separator | 1 | Separate the finished product of rubber powder (10-40 mesh) | |
Magnetic separator | 2 | Extract and separate mental wire from the rubber powder | |
Remark | The above equipments constitute the complete set of scrap tire rubber powder machine. |
(1) Tire wire drawing machine
--1. TD-1200Tire wire drawing machine | |
Name | Technical parameter |
Feed size of tire(mm) | ≤φ1300 |
Capacity(tires/h) | 30-40 |
Power(KW) | 11 |
Overall dimensions(m) | 4.1*0.9*1.7 |
Equipment weight (T) | 1.8 |
Application: used to draw out the steel loops from the tire bead. |
--2. TC-1200Tire cutting machine | |
Name | Technical parameter |
Feed size of tire(mm) | ≤φ1300 |
Capacity(tires/h) | 30-40 |
Power(KW) | 5.5/7.5 |
Overall dimensions(m) | 1.8*0.9*1.85 |
Equipment weight (T) | 1.5 |
Application: used to cut big tires to tree pieces or smaller pieces. |
Model No. | TS-800 | TS-1000 | TS-1200 | TS-1500 |
Output(T/h) | about2ton | 3-4ton | 4-6ton | About 10ton/hour |
Feed size of tire(mm) | ≤φ900 | ≤φ1000 | ≤φ1250 | ≤φ1500mm |
Output size(mm) | ≤50*50 | ≤50*50 | ≤50*50 | ≤50*50mm |
Power(KW) | 22/30*2+4+1.5 | 45*2+4+1.5 | 75*2+5.5+1.5 | 110kw*2+9kw |
Speed(r/min) | 15 | 14 | 14 | 18r/min |
Equipment weight | 9T | 12T | 15T | 20T |
Application: is used for cutting whole tire to 50*50mm rubber block. (Including 2 conveyor belts) |
Model No. | XKP-400 | XKP-450 | XKP-560 | XKP-560L | XKP-660 |
Diameter of front roll | 400 mm (groove) | 450 mm (groove) | 560 mm (groove) | 560 mm (groove) | 660 mm (groove) |
Diameter of back roll | 400 mm (groove) | 450 mm (groove) | 510 mm (groove) | 560 mm (groove) | 610 mm (groove) |
Drum working length | 600mm | 760mm | 800mm | 1000mm | 1200mm |
Front roll liner speed | 34.5 m/min | 38.0 m/min | 40.6m/min | 44m/min | 58m/min |
Roll ratio | 1:2.5 | 1:2.5 | 1:2.5 | 1:2.5 | 1:2.5 |
Max roller spacing | 10 mm | 10 mm | 10 mm | 10mm | 10mm |
Motor power | 45KW/55KW | 75KW /90KW | 90KW/110KW | 132KW/160KW | 200KW |
Weight | 8.5 T | 11T | 17.5T | 21T | 32T |
L*W*H | 4.3*1.8*1.6m | 4.6*2.0*1.65m | 5.3*2.0*1.7m | 5.6*2.0*1.7m | 6.5*2.3*2m |
Tips: Both rollers are grooved which can improve the output. Roller material is Alloy 5Cr6MnMo. There are 8 pieces bearing inside the machine , all rolling bearing. |