XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

China XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery, Find details about China XPS, XPS Foaming from XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

Model NO.
QD-XPS75P/200
Computerized
Computerized
Certification
CE, ISO9001:2008
Foaming Principle
XPS Physical Foam
Foaming Method
Extruded Polystyrene Foam
Foaming Agent
CO2 Multi-Component Foaming
Foaming Agent Injection Method
Automatic Injection
Foaming Agent Injection Pressure
Supercritical CO2 High Pressure Injection
Extrusion Method
Two-Stage Extrusion System
First-Stage Extruder
Parallel Twin Screw Extruder
First-Stage Extruder Specifications
75mm
Second-Stage Extruder
Single Screw Extruder
Second Stage Extruder Specifications
150,170,200mm
Filter Replacement Method
Automatic Filter Change
Change Filter Drive Mode
Hydraulic Drive
Thickness of Foaming Board
20~120mm
Width of Foam Board
600~1220mm
Output
400~700kg/H
Trademark
Qinding
Transport Package
Wooden Box/Pallet Packaging
Specification
QD-XPS75P/200
Origin
China
HS Code
3918909000
Model NO.
QD-XPS75P/200
Computerized
Computerized
Certification
CE, ISO9001:2008
Foaming Principle
XPS Physical Foam
Foaming Method
Extruded Polystyrene Foam
Foaming Agent
CO2 Multi-Component Foaming
Foaming Agent Injection Method
Automatic Injection
Foaming Agent Injection Pressure
Supercritical CO2 High Pressure Injection
Extrusion Method
Two-Stage Extrusion System
First-Stage Extruder
Parallel Twin Screw Extruder
First-Stage Extruder Specifications
75mm
Second-Stage Extruder
Single Screw Extruder
Second Stage Extruder Specifications
150,170,200mm
Filter Replacement Method
Automatic Filter Change
Change Filter Drive Mode
Hydraulic Drive
Thickness of Foaming Board
20~120mm
Width of Foam Board
600~1220mm
Output
400~700kg/H
Trademark
Qinding
Transport Package
Wooden Box/Pallet Packaging
Specification
QD-XPS75P/200
Origin
China
HS Code
3918909000
Product Description

XPS physical foam board, also called extruded polystyrene foam (XPS, XPS extruded board). It is a foamed plastic that uses polystyrene as the main raw material, is injected and foamed with a multi-component foaming agent such as CO2 and additives through a two-stage extrusion system, and is extruded by a mold. The material is widely used in waterproof and thermal insulation of buildings and cold storage; anti-freezing and thermal insulation of roadbed projects such as highways, railways, airports, etc.; anti-frost heave materials for water conservancy projects; and central air-conditioning thermal insulation and other occasions. It is currently recognized as an environmentally friendly thermal insulation material in the market.
The XPS extrusion foaming (CO2) sheet production line provided by Qin Ding Company is a combination of two-stage foaming extrusion unit, automatic feeding system, combined foaming agent metering and injection system, and traction qualitative auxiliary equipment systems.
1. Two-stage extrusion unit
1.1, advanced extrusion system
Φ75 parallel twin-screw extruder, length-diameter ratio 44:1, maximum speed 400r/min. The heating adopts cast aluminum heater, with a total of 50kW in 7 zones. The machined copper adopts the whole alloy sleeve CNC machining, and the pressure resistance is 35MPa. The screw is forged and processed from high-speed tool steel with high wear resistance and corrosion resistance. The drive adopts high-torque flat double gearboxes of German technology, equipped with 110kW Siemens motor, which has the advantages of stable operation and reliable quality.
Automatic screen changer
A cylindrical double-station automatic screen changing system is adopted. With a pressure resistance of 25MPa, it is suitable for high-pressure injection of supercritical CO2, which avoids the leakage and air leakage of the conventional plate screen changer. Equipped with a comparative alarm for the pressure before and after the network, and a 10MPa oil pump hydraulic drive mode to realize the function of non-stop network change.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery1.2, the next-stage extrusion system
Φ200 single screw extruder, length to diameter ratio 33:1, maximum variable 30r/min. The barrel is made of high-quality alloy steel, and the surface is nitrided. The heating adopts constant temperature heating oil. It is divided into 4 to 6 zones, and the maximum heating temperature is 250°C. The screw material is made of high-quality alloy steel, and the surface is nitrided. The heating is heated by variable frequency heating oil, and it is divided into 1 zone. The reduction box is a plastic-specific horizontal gear box equipped with Siemens motors.
Static mixer
The diameter is Φ200, and there are 4 mixing units. Constant temperature heating oil heating, 24kW mold temperature controller. Jacketed cooling channel, equipped with circulating softened water cooling system.
Extrusion mould
The T-type die head is designed in line with the characteristics of PS physical foaming materials. It is heated by circulating viscosity oil and PID self-tuning to adjust the temperature, which can accurately control the mold temperature within the process range. Die width 300mm~1200mm can be selected arbitrarily,
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery2. Automatic feeding system
The automatic feeding system is equipped with: vacuum suction/screw feeding and other feeding machines, which can meet the automatic feeding of pellets and powder; 6-component loss-in-weight feeder; Roots vacuum pump and dust collector; suction pipeline . Loading capacity 800kg/h
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery3. Combined foaming agent metering and injection system
3.1. CO2 blowing agent injection system
The applicable medium of the system is liquid CO2, multi-stage pressurized injection. It adopts frequency conversion speed regulation, high pressure flow meter, frequency conversion and automatic closed-loop control of flow. All components are integrated and installed on a frame, with compact structure, beautiful appearance and easy operation.
3.2. Ethanol injection system
Applicable medium is absolute ethanol, high-precision double-head plunger pump, using frequency conversion speed regulation, high pressure flow meter, frequency conversion, automatic closed-loop control of flow. Stable and reliable.
3.3. The third component injection system
Adopt high-precision plunger pump, flow rate 80L/h, use frequency conversion speed regulation, high pressure flow meter, frequency conversion, flow automatic closed-loop control.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery4. Auxiliary system
4.1, setting machine
The shaping plate adopts the upper and lower splint method, PTFE material. The upper and lower plates can be raised and lowered electrically, and the front and rear angles can be adjusted separately. The size of the shaped board is 1500mm*1000 (customizable). The upper and lower plates are heated by heat-conducting oil, the oil temperature is up to 200ºC, and PID is automatically controlled. The cooling method is external circulating water cooling.
4.2. Traction unit
The upper and lower structure multi-roller traction method is adopted, the roller surface width is 1500mm, the traction speed is 1-20m/min frequency conversion speed regulation, and the upper and lower roller frames can be lifted and lowered independently. Equipped with centering and rough milling functions.
4.3 Horizontal cutting machine
Profile steel frame, double-blade cutting, synchronous belt drive, PLC programmable automatic control system. The maximum cutting width is 1200mm, the maximum cutting thickness is 120mm, and the cutting length is adjustable from 1200 to 3500mm.
4.4. Napping machine and slotting machine are optional
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery5. Electrical control system
Adopt DCS intelligent control system, a combination of centralized control and segmented control. The centralized control is an industrial computer, equipped with: 21-inch industrial display, i5 processor, 8G memory, 256G solid hard disk. All main speeds, technological processes, and logic actions are integrated and displayed on the console. Can record and output parameters and process data. It has functions such as fault alarm and maintenance reminder; it can realize remote control, remote diagnosis, remote technical support, etc.
 

Product Parameters
Model QD-XPS75P/150QD-XPS75P/170QD-XPS75P/200
Extruder Φ75Φ150Φ75Φ170Φ75Φ200
Heating powerkW6065608060100
Driving motor powerkW7575759075110
Thickness of boardmm20-10020-11020-120
Width of boardmm600,900,1220600,900,1220600,900,1220
Outputkg/h400-550500-600550-700
Installed capacitykW290320470
Dimensions(L*W*H)m50*10*455*10*470*12*4
Total weightT283033
Certifications

XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming MachineryXPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

Packaging & Shipping

XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

Company Profile
Ningbo Qinding Material Technology Co., Ltd. (hereinafter referred to as Qinding Company) is a company dedicated to the research, development, production and sales of PE crosslink foam teach (XPE machine, XPE foam machine, IXPE machine, IXPE foam machine ,etc.PE teach foam). Qin Ding's main products are:XPE machine, XPE foam machine, IXPE machine, IXPE foam machine, XPE foam equipment, IXPE foam equipment, IXPE foam sheet extrurtion line, PE foam furnace ,Crosslink Foam Line, XPE Foam, IXPE Foam, etc.
Qin Ding Company is led by 2 senior engineers in the PE teach foam industry and set up a special R&D center, including many professional engineers in the PE teach foam industry for more than 20 years. We have 11 invention patents-XPE foam machine, IXPE foam machine etc., 1 utility model patent-Crosslink foam line, 2 computer software copyrights-Automatic compounding machine for cross-linked foam production line, and 11 related registered trademarks.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

Qin Ding has advanced technical conditions in the PE foam teach industry, and constantly improves our XPE foam equipment and IXPE foam equipment in the PE foam teach industry to adapt to new formulas and processes. Qin Ding has a professional R&D team and can provide a variety of advanced XPE machine and e IXPE machine solutions for customers to choose from. Qin Ding has a number of professional engineers who can provide customers with long-term and professional technical assistance and after-sales service in the production of Crosslink Foam Line.
The Crosslinked PE Foam Production Line produced by Qin Ding has passed the EU CE certification and has many customers in the domestic and international XPE Crosslink Foam and IXPE crosslink foam industries. We provide not only XPE foam equipment and IXPE foam equipment, but also high-quality PE teach foam services, whether it is Crosslink foam pre-sales consultation, IXPE Machine after-sales service, or PE teach foam technical formula, Crosslink Foam Line personnel training, XPE and IXPE scale production can give you a satisfactory answer. Welcome new and old friends to inquire and negotiate.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery
Service Commitment

The fully automatic XPE/IXPE foam production line produced by Qin Ding has passed the EU CE certification and has many customers in the domestic and international industries. We provide not only equipment, but also high-quality services. Whether it is pre-sales consultation, after-sales service, or technical formula, personnel training, and large-scale production, we can give you a satisfactory answer.
1. Service tenet:
1.1 Quality policy: provide customers with more reliable products and services;
1.2 Mission: Make customers feel at ease about buying and using products;
1.3 Service commitment: 100% implementation of the contract, providing fast and excellent after-sales service.
2. Pre-sale service:
2.1 Provide customers with consulting services on the structure, configuration, input-output and other matters of the IXPE production line (XPE production line), and provide detailed production line configuration plans according to the customer's target market;
2.2 Assist customers to make the most reasonable layout according to the actual situation of the IXPE production line workshop.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

3. In-sale service
3.1 After the contract is signed, Qin Ding will design the equipment basic drawing according to the actual construction situation of the customer's workshop (the customer is responsible for the basic construction), and assist the customer in the layout of cooling water, gas, electricity, and compressed air;
3.2 Installation: After the production line is shipped, Qin Ding will arrange project managers, professional mechanical and electrical engineers to arrive at the customer site to guide the installation;
3.3 Commissioning: After the installation of the production line is completed, Qin Ding will arrange for experienced commissioning engineers to arrive at the site for commissioning and explain the operating procedures on site.
XPS Foam Board Production Line PS EPS Foaming Machine Plastic Foaming Machinery

4. Personnel training:
4.1 Process training: The training will be carried out at the customer's site, and will be completed by the Qinding company debugger and the customer's company operator. The training time is 2 weeks, so that the relevant operators are able to use the equipment to achieve the expected results;
4.2 Formulation delivery: Qin Ding's project manager delivers to the technical personnel designated by the customer the conventional formula, the principle of formula adjustment, the role and proportion of the raw materials and auxiliary materials, the causes and solutions of problems during production, and the combination of process and formula. data.

5. After-sales service:
5.1 After-sales consultation: The email sent by the customer due to various problems during normal use will be responded to within 1 working day;
5.2 The entire equipment is guaranteed for one year, and it is responsible for maintenance outside the period. Only the material cost is charged for maintenance;
5.3 Visit customers from time to time to track product quality and ensure the safe operation of equipment.

FAQ

1. How long is your lead time?
Normally it's about 10-25 weeks after order confirmed and deposit received.
2. What kind of services can you provide?
We are specialized in manufacture the XPE/IXPE Foaming equipment, in addition to installation and setup the production line, our service also includes provide raw material formula, process parameters and other technical services to the buyer freely.
3. Can you train a new XPE / IXPE enterprises?
Yes, for the new XPE / IXPE enterprises, we provide operator training services to help enterprises enter into the normal production state in the shortest time.
4. Is there any vulnerable parts? How to do if the vulnerable parts damaged?
Yes, there are vulnerable parts. We provide you enough quantity of spare parts, these spare parts will ship to you with machines together.
5,How long is the guarantee period of the machines? When does it start?
The guarantee period of our equipment is two years, calculated the date from when it leaves the factory. During the guarantee period, we provide normal damaged spare parts for free. After the guarantee period, we only take the cost of components.