I,Work principle
Using the thermoplastic sheet is heated and softened in the mold for vacuum molding, become necessary products. Their work is the clip - heating - forming - products.
01. Mechanical, pneumatic, electrical integration. Each action program controlled by the PLC. Touch-screen operation, simple and convenient.
02. Loading easier, less scrap molding material savings.
03. Heater motor, frequency control, high-speed accurate and stable.
04. Electric furnace temperature control system is fully computerized intelligent automatic compensation control, partitioning a controlled man-machine interface of a digital input, with high precision fine-tuning, temperature uniformity, fast heating (just five minutes from 0-400 degrees), stable ( influence from external voltage, temperature fluctuations of not more than 1 degree), low energy consumption (saving about 15%), long life plate stove, electric bricks etc. automatically detected.
05. Suitable convex molding, molding height, stable product quality.
06. The mold seat with electric limit adjustment, adjust quickly and easily.
07. Device is equipped with air-cooling system that allows products to cool faster and better styling.
08. Production counts, or can be set to automatically shut down, with file memory function, can store up to 230 product parameter data
09. The die table using mosaic lubricated bearings, freedom of movement and accurate.
10. Die clip structure movements and synchronized by the rack and pinion structure linkage, the lifting synchronization, extending cylinder life
11. Operating side using safety grating devices to ensure the safety of the operator misuse.
12.Summarize:This machine is a Single station PLC Control Thick Sheet Vacuum Forming Machine and can be designed according to customer's product Sizes. It has a reasonable structure and easy to operate, suitable for the Blister forming of small and medium-sized plastic products. Electric System adopt Japan OMRON, high definition Touch Screen and intelligent Temperature Control Module, the whole system Technical Features:
The Heating System adopt double-Side heating and was consist of Carbon fiber medium wave heating tube, tube carriage and porcelain connector. It has the character of instant heating and energy saving, the power will be off automatically if there is no heating deman.
Pneumatic and Vacuum system contains Vacuum pipe, Vacuum Pump, Vacuum chamber and tank, Vacuum angle valves etc.
Purpose:
The material such as ABS, PP, PS, PVC, EPS, HIPS, PE, HDPE, PC, PMMA, EVA ,PETG in thick sheet could be produced with this machine, and it is an ideal Vacuum forming machine for auto parts, sanitary wares, bags and light-fixture, sliding board, furniture, toys, advertising signs, traffic signs, apparatus (electrical) shell and inner bladder, plastic pallet and liners etc.Technical ParametersModal | csm-2000-1500 | csm-2000-3000 |
Forming Material | PP.HIPS.PET.ABS.PE.PVC | PP.HIPS.PET.ABS.PE.PVC |
Forming Size | W6000MM*L9000MM | W8000MM*L14000MM |
forming Depth | 450MM | 600MM |
Forming Thickness | 2.0-12MM | 2.0-12MM |
Electric Condition | 380v/50Hz/3 phase | 380v/50Hz/3 phase |
Total Electricity | 220KW | 280KW |
Machine Weight | 10T | 15T |
IV,Technical configuration Programmable logic controller (PLC) | Taiwan Delta |
Touch screen monitor (10.4 "inch / Color) | Taiwan Delta |
Inverter | Taiwan Delta |
Feeding motor | China |
Heater (99pcs) | China |
Solid state relay AC contactor | Germany Siemens |
Thermo relay | Japan Omron |
Vacuum pump | Busch R5 0100 |
pneumatic components | South Korea |
Cylinder | China |
Fan blower | China |
Product display: V,Installation Instructions
1. The machine should be installed in a dry, clean shop floor. And leave some aside installation location of the active working distance gas, electricity, refer to the machine diagram of a flat position.
2. After removing the packaging machine, placed on the ground level of the firm can use. Its area, see the appearance of space dimensions Figure II.
3. Were connected to a source of water and gas supply, and connect the ground wire.
4. Check heater heating elements are intact (Ruoyin shipping damage should be replaced).
5. All lubrication points should be added to lubricants. Vacuum pumps, air source FRL oil level should come on to the line. The watershed of the filter device slop put the net.
6. Check the vacuum pump motor, cooling fan rotation is correct (after power test, which if not properly swap two wires can).
7. Supply part of the user's machine to install their own gas purification equipment, in order to ensure increased service life of pneumatic components. Please refer to the pneumatic equipment clean air system flow chart diagram III.
8. External power cable with double insulated copper wire 4, each section is not less than 16mm2.Guarantee: Machine with one year warranty,all spare parts will be given free within 1 year.
Engineer dispatch is possible,the buyer must assume the cost of round-trip airfare and accommodation etc.*The engineer salary is 100USD/Day.FAQ Q1:Are You Manufactory or Trade Company?
We are the 100% Manufactory specialized in thermoforming indurstry for plastic disposable packaging over 10 years with 1,000 square meters workshop area, located in Huzhou, Zhejiang Province, which it's 2 hours by car from Shanghai Pudong Airport to our factory. You are warmly welcome to visit our factory.
Q2: What is the material you used? Is it food grade or eco friendly?
The main materials we used is PLA, PET, PP, PS, PVC, PC All the materials we used is food grade and eco friendly which pass ROHS, GRS, SGS,ISO9001,ect., EXCEPT PVC. PVC is not food grade materials. Mainly used to pack electronics and harware.
Q3: Can you provide OEM and ODM services?
Yes. About OEM, you can customize machine such as printing your logo on, color and packaging.
About ODM, our factory has a professional team with rich experience in the design and manufacture of plastic forming machines. Just tell us your idea and we will help to find the optimal solution.
Q4: Is there quality control when manufacturing the lines?
A: Certainly, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, making treatment on the roller surface and shaft, assembling, testing and packaging.
Q5: What's your strength comparing to the other supplier?
A: We'll supply you the best quality and service and provide you with good advice beyond your requirements. The lines are easily for installation with low maintenance requirements.