Specificaiton:

Decoiler

1.Driving of decoiler:motor driven with speed controller

2.capacity of machine:3tons

3.inner diameter of decoiler:450-530mm

4.max out diameter of decoiler:1300mm

5.brand of main electrical part:CHINT

6.Advantage:automatic running

Roll forming part

1. estimate weight of machine:3tons,measurement of machine:4*0.8*1.8meters

2. Total estimate power:15kw

3. Number of rollers:8 groups,correction roller 4groups

Flange height is not adjustbale

4. tramsimission of machine:by gear and chain,

5. Brand of main motor:invet

6. power of main motor:7.5kw

7. Material rollers:cr12mov with heat treatment

8. Material of shaft:40cr with vacumn heat treatment

9. Material cutting:cr12mov

10.Productivity of machine:50meters/minute with out punching,depend on the length and punching distance,0.5-0.6tons per hour

11.Punching hole tolerance:+/-3mm,length distance:+/-0.5mm,straightness accuracy:0.3mm

12.Brand of injet printer:SOJET double head printer.

Highlight:We make some innovation to make machine life long use time and stronger under the condition of following international standard.

Control system:

1.brand of electrical part:PLC---DELTA,low voltage/switch/encoder/button:Schneider

Speed controller:DELTA

2.2.:Highlight

1)less power consumption(7.5kw servo motor power,3.75kw hydraulic pump)high productivity,:total line speed 50meters/minute(punching speed:15meters/minute),great breakthrough of traditional machine concept,machine will not be stuck while forming,less rollers,but can make perfect product.

Easy to transport.

2)one encoder is used by the whole line,to control main machine and printer.only one signal is accepted to make sure punching and length accuracy.

3)we use synchronous drive to make sure that cutting,web rib,notch cutting are more precision.

Highlight of self developed program

1)it is programmed from low level code,With all independent intellectual property rights, it is fully compatible with mainstream light steel design software.

2)It has the functions of unlimited cycle input production and free choice of production, and provides users with automatic production or single (multi) parts and rods selection production services from beginning to end.

3)The production process monitoring is intuitive, and users can understand the rhythm of production in detail through the software interface, including: the detailed information of the components that have been completed and to be produced, the action steps of the processing station, the specific data of the production feed, the specific output of each shift, etc.

4)The user can freely adjust the production data according to the specific information of the mold in the production equipment to meet the needs of personalized production.

5)With the real-time marking function of rods, users can freely edit the labeling information of production units as needed.

6)The user can choose non-automatic production according to actual needs, and realize the single action of single or multiple molds through manual control.

Shortage of other suppliers in China

1)shortage of other suppliers:each shaft distance is too large,can not make small sizes

2)multiple driving by single chain or gears,while machine stop,the chain or gear will interfere,then can not make punching ,cutting dimple or notch work accurately.it will make it difficult while assembling the framing.

3)3 seperate encoders are fixed on machine to control main machine,no.1printer,no.2 printer,while in production,3 encoders will interfere each other,it is very easy to make punching or length inaccurate,

Hydraulic system:

1.power:5.5kw,oil tank:80L with azot tank

2.Brand of solenoid valve:HUADE

Collecting table

4meters collecting table

Guarantee

One year,at the latest in 36 hours solve problems in China

After service

1.Equipment use training:for free in China

2.Finished product installation training:for free in China

3.Equipment maintenance:

Immediate feedback, use real-time communication to solve. If maintenance personnel are needed.
The staff responded to the scene within 24 hours.