Full automatic 3 station thermoforming machine is our latest developed core product. The machine combines forming, cutting, and stacking into process,which is widely used and acknowdged by most of our customer. It can produce boxes, trays, fast food boxes, dishes, lids, cookies tray, egg tray, mobile phone tray & other blister tray, etc. The machine is completely driven by servo motor with features of stable operation, low noise, high efficiency and quality.
Feeding Unit
A. This machine adopts integrated gas and electricity loading system.
B. Stainless steel pressure roller and automatic feeding (single roll material weight can reach 600-1000KG)
C. The pre-heating device is installed on both sides of the film.
D. There are multiple excessive rollers to ensure that the material will not running when stretching the sheet.
E. The heating furnace has forward and backward functions. It uses photoelectric eyes to detect the sag of the sheet after heating. When it exceeds a certain limit, it provides an alarm and has function of Exit the heating furnace to prevent the sheet from falling out of the heating furnace and causing fire.
F. Independently developed clip sheet device.
Forming Station Device
A. The upper and lower mold parts of this machine are all casting structure, durable.
B. The plane accuracy of the mold table reaches (± 0.005MM)
C. The chain rail can be automatically raised and downed to a height of 200MM, which facilitates the overlapping installation of the upper and lower molds.
D. The machine is equipped with an automatic mold locking device, which is convenient to load and unload the mold.
Punching Station Device
A. The upper and lower mold parts of this machine are all casting structure, which are durable.
B. The plane accuracy of the mold table reaches (± 0.005MM)
C. Ensure that the flatness error of the knife mold clamping is small, and the high-speed movement does not hurt the knife edge.
D. This station can be equipped with hardware punching molds.
E. This machine has an automatic mold clamping device, which makes loading and unloading convenient and quick.
F. The time and cooperation of the upper and lower mold tables can be adjusted separately to ensure that the die is not damaged during punching and shearing.
G. The design of the upper mold table has a lifting function, which is driven by a motor to drive the chain wheel, which is convenient for adjusting the lifting. You can directly set the height of the mold table, which makes it easier to adjust the cutting depth. Maximum adjustment range: 130mm
Stacking Station Device
A. Rotating robot arm with 3 servo motors
B. The number and height of product stacks can be set automatically in the PLC interface
C. The robot arm at this station can rotate 360 ° and can be stacked in AB sections.
D. Grab speed can reach 50 times per minute.
1 | Suitable Products | Disposable plastic lids,egg trays,clamshell boxes, containers, plates |
2 | Suitable Materials | PVC.PP.PET.PS.HIPS.PE.HDPE.PC.ABS.PLA sheet |
3 | Thickness Range | 0.1-2.5mm |
4 | Stroke Range | 480×480mm |
4 | Max. Forming Depth | 100mm |
5 | Forming Area | 760mm*800mm |
7 | Industry Voltage | 380V/50Hz (Three Phase, Four Wires) |
8 | Total Power/Actual power consumption | Heating oven Max. 93 KW, usually use 35-50KW/h |
9 | Max. Speed | 20-25 Cycles per minute(Depending on material and thickness) |
10 | Max. Punching Force | 80 Tons |
11 | Air Pressure | 0.7MPa |
12 | Air Consumption | > 4000ℓ/min ( with Forming body ) |
13 | Cooling Water | Normal Tap Water Recycle Cooling |
14 | Noise | <75DB |
15 | Machine Dimension | 1100×2400×2800mm |
16 | Machine Weight | 15 Ton |
1. Free technical support and free accessories supply.
2. Engineer available to service machinery overseas.
3. One year warranty is provided.
4. Long life technical guidance for free.
5. We always offer technical support, quick response, all your inquire will be replied in 24 hours.Our packaging machines and related products are well packed to ensure that no damage to the products. welcome to tell us your needs and we will arrange all the things from the initial inquiry to the delivery of your chosen port anywhere timely.
Q1: Are You Manufactory or Trade Company?
We are the 100% Manufactory specialized in thermoforming indurstry for plastic disposable packaging over 10 years with 1,000 square meters workshop area, located in Huzhou, Zhejiang Province, which it's 2 hours by car from Shanghai Pudong Airport to our factory. You are warmly welcome to visit our factory.
Q2: What is the material you used? Is it food grade or eco friendly?
The main materials we used is PLA, PET, PP, PS, PVC, PC All the materials we used is food grade and eco friendly which pass ROHS, GRS, SGS,ISO9001,ect., EXCEPT PVC. PVC is not food grade materials. Mainly used to pack electronics and harware.
Q3: Can you provide OEM and ODM services?
Yes. About OEM, you can customize machine such as printing your logo on, color and packaging.
About ODM, our factory has a professional team with rich experience in the design and manufacture of plastic forming machines. Just tell us your idea and we will help to find the optimal solution.
Q4: Is there quality control when manufacturing the lines?
A: Certainly, we have a group of team who will be responsible for quality control from laying off the raw material, processing the rollers and the other parts, making treatment on the roller surface and shaft, assembling, testing and packaging.
Q5: What's your strength comparing to the other supplier?
A: We'll supply you the best quality and service and provide you with good advice beyond your requirements. The lines are easily for installation with low maintenance requirements.