Structure of ZC-1800H corrugated pipe extrusion line


The ZC-1800H double wall corrugated pipe extrusion line consists of five main parts: extruder, corrugator, cooling bath, automatic sawdust-free cutting machine and pipe unloading device.

 

Feature of ZhongyunTech ZC-1800H corrugated pipe extrusion line

- Automatic feeder with Alarming on lacking of material.
- Harden treated screw and barrels for longer life span and durability.
- The complete extrusion line runs full-automatically.
- Pressure water-cooling for mould blocks greatly increase the production speed; the maximum speed is 2.5m/min.
- Efficient vacuum system for forming perfect pipes.
- Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
- Easy and quick changeover between different sizes of moulds.
- Pipe Corrugator and extruders are synchronously controlled.
- Sawdust-free cutting, a hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes.
- The unloading device is equipped with automatic pipe weighting system.
 

Higher output, lower production cost
The mould blocks are continuously cooled with pressure water cooling system to achieve higher cooling efficiency and higher production speed of the corrugated pipe machine, so as to lower pipe production cost.
 

Flexible production organization improve equipment utilization and increase overall capacity of the factory
The moulds are compatible between different sizes of corrugators; it makes production organization more flexible. All the corrugated pipe production lines can be utilized more sufficiently to increase the overall capacity of the factory.

Quick and easier changeover, less down-time and higher production efficiency.
Innovative rapid assembly of mould blocks simplifies the operation of changing mould blocks and greatly shortens the down time of corrugated pipe machines.
 

Stable, Reliable and High Durability
1. Excellent mechanical structure design is the premise of stable running.
2. Manufactured with world-class machine tools to guarantee high accurate.
3. Implement strictly high-grade quality standards with international advanced quality testing apparatus.
4. Select high-quality suppliers around the world.

Higher pipe quality
1. Mould block temperature control system helps to optimize the pipe quality both appearance and inside.
2. Stable vacuum molding technology and unique double-layer socket technique ensure that the inner layer and outer layer stick together perfectly.
 

Material Saving (lower pipe weight)
ZhongyunTech has installed 700+ sets of corrugated pipe production lines around the world, and in last over 20 years, ZhongyunTech has been paying close attention to customers' feedback and market demand, constantly optimize pipe design so that customers can produce high-quality corrugated pipes with less material.
 

Perfect In-line Double-layer Socket
ZhongyunTech unique NPM Technology and PBM Technology can produce perfect in-line double-layer socket whose two layers are stick together closely from the starting point to the end point.
 

With continuous innovation for over 20 years, ZhongyunTechTech has always been leading the technological development of corrugated pipe machine in China and has become one of mainstream suppliers of corrugated pipe machine in the international market.
1. The 1^st high-speed corrugated pipe production line with pressure water cooling system in China was successfully developed by ZhongyunTech in 2009. ZhongyunTech is the pioneer of high-speed corrugated pipe machine in China.
2. The first company in China that successfully launched a corrugator with a mould block parking station.
3. The corrugated pipe machines can cover from OD50mm to OD2400mm.
4. The largest production line that can produce OD1800mm double-wall corrugated pipes in the China is manufactured by ZhongyunTech (delivered in 2017).
5. More than 700 sets of corrugated pipe production lines have been installed in more than 30 countries around the world.
6. The customer repeat-purchasing rate is as high as 90%.

1. Full life cycle worry-free service.
At ZhongyunTech, We care about the customers experience and service; we put great importance to collecting customers feedback. That is why we keep constant communication with our old customers by our service representatives.
2. Service Team.
ZhongyunTech is proud of her own 15 well-trained and experienced After-Sales Service Engineers, who are providing timely technical support for our customers around the world, day and night. Most of our After-Sales Service Engineers are graduated with mechanical/electrical bachelor degree. And 70% of them have over 5 years professional experience.
3. Quick response, Minimize the downtime.
24-hour on Call, Customers can get in-time service from ZhongyunTech to fix any of their issues.
4. The fastest supply of high-quality parts to resume the production.
Our warehouse dedicated for spare parts is 6000m². With advanced ERP materials management system, the warehouse can quickly and accurately deliver necessary spare parts to our customers. Less downtime means more output.

Q1: Is ZhongyunTech Machinery is Trading Company or a Manufacturer?