High Quality Aseptic Paper Carton Box Filling Sealing Machine

China High Quality Aseptic Paper Carton Box Filling Sealing Machine, Find details about China Filling Machine, Packing Machine from High Quality Aseptic Paper Carton Box Filling Sealing Machine

Model NO.
JIMEI-FILLING MACHINE
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear
Packaging
Box
Packaging Material
Paper
Capacity
2000-8000bph
Control System
Auto PLC Control
Material
Stainless SUS
Machine Name
High Quality Aseptic Paper Carton Box Filling Seal
Condition
New
Run
Convenient and Stable
Company
Shanghai Jimei Food Machinery Co., Ltd
Suit for
Liquid, Beverage
Warranty
1 Year for Free and Lifelong Free Technical Suppor
Processing
From Feed, Print, Sterilize, Filling, Shaping, Sealing
Trademark
Jimei
Transport Package
Wooden Cases
Specification
1000l/h to 10000l/h
Origin
China
HS Code
8434100000
Model NO.
JIMEI-FILLING MACHINE
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear
Packaging
Box
Packaging Material
Paper
Capacity
2000-8000bph
Control System
Auto PLC Control
Material
Stainless SUS
Machine Name
High Quality Aseptic Paper Carton Box Filling Seal
Condition
New
Run
Convenient and Stable
Company
Shanghai Jimei Food Machinery Co., Ltd
Suit for
Liquid, Beverage
Warranty
1 Year for Free and Lifelong Free Technical Suppor
Processing
From Feed, Print, Sterilize, Filling, Shaping, Sealing
Trademark
Jimei
Transport Package
Wooden Cases
Specification
1000l/h to 10000l/h
Origin
China
HS Code
8434100000
High Quality Aseptic Paper Carton Box Filling Sealing Machine
Product Information
High Quality Aseptic Paper Carton Box Filling Sealing MachineHigh Quality Aseptic Paper Carton Box Filling Sealing MachineHigh Quality Aseptic Paper Carton Box Filling Sealing Machine
A: Features of the equipment
1. Description of equipment
 (1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packing, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensure a sterile packing and the packed juice beverage, after the UHT sterilization at room temperature, long up to one year for shelf life. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. use the famous brands in Germany, Japan and other countries, which is used stainless steel for the whole machine, with beautiful appearance and convenient operation.
 (2) We choose roll extrusion in mechanical transmission multilayer push-draw mode as the carton conveyer for the fixed amount, cutting carton and forming.
 (3) We adopt rectangular forming method and device as forming system which makes the function much more reliable, the exterior appearance of the product much perfect.
 (4)Automatically finish all the packing steps, including running over the scroll reposefully, pre-sticking the sealing strip, stick plastic tape, chemical and physical sterilizing, pre-forming cylinder, filling, sealing in cross direction, molding, cutting, sticking angle and delivery.
 (5) This design blends into modern up-to-date technology of optical, mechanical and electronic integration, integrated design and skillful manufacture. Closed loop to control the tension, opto-electricity detection, PLC control, monitoring and operation on touching human-machine interface, radiant heat and high frequency induction heating are adopted skillfully  to make the sealing much firm and reliable in cross and vertical direction.
 (6) The main transmission is mechanical and the auxiliary drive is vapor-pressure type.
 (7) Changing the scroll without stop operating for a special design which can change the scroll freely under the operating situation.
2. Molding diagram for packaging

B: Technical parameters
1. Filling speed: 6000 bags/h
2. Sealing type: Rolling chain
3. Technological process: Paper feeding -sterilize-filling-shaping-print date
4. Filling temperature: 25~30 ºC
5. Package form: Standard type and slim type
6. Package capacity: 200 ml ~250 ml
7. Package material: Six layer drum composite materials for paper aluminum PE film
8. Power supply: 220V/380V-50 Hz/60 Hz, Total power: 40 KW
9. Pressure for compressed air: 0.8~1.2 Mpa, usage of compressed air: 1M3/min
10. Steam supply pressure: 0.14~0.2 Mpa, steam temperature: 130 ºC, steam consumption: 3.5 Kg/H
11. Supply pressure of cooling water: 0.3~0.45 Mpa, supply temperature of cooling water is equal or lower than 20 ºC, cooling water consumption: 40L/H
12. Concentration of hydrogen peroxide: 35~40%, hydrogen peroxide temperature: 65~70 ºC, hydrogen peroxide consumption: 4L/H
 
C: 3 D diagram of equipment

D: Equipment configuration

 
No.NameConfigurationQuantityBrand
1. Mechanical molding
101Lower traction part 
One worm gear and worm reducer NARV50-15 as main traction roller with 0.37 KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One setJapan Inovance gear motor
102Locating mechanismOner Japan SMC compact cylinder SDA40x15 for breakOne set 
103Tectorial membrane mechanismOne Japan SMC air cylinder MA16x30 as rubber roller for pressed PP filmOne set 
104Mechanism for putting mouldOne set Germany Igus guide rail; two mold-receiving cylinder SDA12x12; ceramic membrane heater with PTC heating pieceOne set 
105Idler pulley mechanismJapan HRC55-60 pin roll, for all stainless steel hard shaft, with heat treatment of the surface; Germany Igus for cover of pin roll 
One set
 
106Transverse sealing frameAviation aluminum 7075for frame materialOne set 
107Transverse sealing clamp clawUnited States dupont engineering plastics;stainless steel for key components with heat treatment; Japan NSK bearing; Japan Inovance para-position motor (0.75 KW); U.S. C17200 beryllium bronze for transverse sealing electrode partsOne set 
108Transverse sealing clamp claw motor4.4 KW of Japan Inovance servo motorOne set 
109Station chain mechanism26 pieces of finishing chain plates, 7075 aviation aluminum for all material with oxidation treatment for surfaceOne set 
110Outlet mechanismBevel gear reducer at 1:1 rate of APEX brand in Taiwan; cam machine structure for delivering package with turnplate, eight dial package swing arms in one ring, automatic telescopic packageOne set 
111Outlet mechanism motor4.4 KW of Japan Inovance servo motorOne set 
112Upper traction mechanismTraction box bearing using Swedish SKF stainless steel bearing which is high temperature resistant, corrosion resistant, resistant to acid and alkali. One worm gear and worm reducer NARV50-15 as main traction roller with 0.37KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One setJapan Inovance gear motor
113Transverse high-frequency heater2 KW of high frequency electromagnetic induction, RDRF-05One pieceItalyCEIA
114Vertical sealing high-frequency heater 
2 KW of high frequency electromagnetic induction, RDRF-05
One pieceItalyCEIA
115Tectorial membrane high-frequency heater2 KW of high frequency electromagnetic induction, RDRF-05One pieceItalyCEIA
116Automatic lubrication tankers30W, Taiwan TungtayOne set 
2. Aseptic system
201Hot blast heater15KWOne pieceJapan SAKAGUCHI
202Hydrogen peroxide tank machine316 material for hydrogen peroxide tank, inner roll barrel bearing using Japanese ceramic bearingOne set 
203 
Hydrogen peroxide pump
0.37KW,300L/HOne setGRUDFOS
204Hydrogen peroxide heater2KWThree piecesJapan SAKAGUCHI
205Water-ring vacuum pump4KWOne setBECKER
206Two-position three-way reversing valveof pneumaticφ51.3Two piecesAPV
207Plate heat exchangerBRF05-160-316LOne setSHANGHAI NANHUA
208Temperature sensor0~200/450Five piecesOmron
209Ball valve, Butterfly valve, Angle seat valve  
Several
Shanghai YuanAn
210Pressure regulating valve, safety valve Each for oneAPV
211Constant flow valve Two piecesAPV
212Sterile proportional control valve One pieceGermanyBURKERT
3. Electrical configuration
301Air circuit breakerC65N-D Schneider
302AC contactorLC1-D****N  
Schneider
303 
Intermediate relay
MY2NJ Omron
304Frequency converterATV303H Schneider
305Servo motor/ Servo driverLSMH/LS600P JapanInovance
306Programmable Controller PLCS7-200CN SIEMENS
307Human-computer interface6AV66480BE113AX0 SIEMENS
308Temperature controllerPXR9NEH Japan FUJI
309Voltage Regulator ModuleSTY**A-III FuShenScience and Technology
310Proximity switchLE**SF**DP0 LABINO
311Magnetic switchD-AS3  
Japan
312Color mark sensorKT5W-2P2116D SICK
313Absolute encoderTRD-NA  
Japan
314Switching mode power supply  Meanwell

Our Company

Company profile
Jimei Holdings Group of China - Shanghai Jimei Food Machinery Co., Ltd. is a collection of scientific research, production and service as one of professional manufacturer of liquid beverage food machinery, high-tech enterprises;the company was founded in 1989 and currently has become a leader in the domestic food machinery industry.

Main products
automatic roof-type carton packaging machine, automatic paper box packaging machine,automatic paper pillow type packing machine,automatic spray sterilizing unit,PET triple filling unit,UHT tubular, plate sterilization machine, aseptic liquid flexible packaging machines, etc., and the formation of fruit and vegetable drinks production line, liquid dairy production line containing carbonated beverage production line, pure water production line, milk powder production line, cold production lines, concentrated fruit juice and jam production line, canned fruit production line eight series as the main supporting parts of the production line equipment Vice scale Group production mode.

High Quality Aseptic Paper Carton Box Filling Sealing Machine
High Quality Aseptic Paper Carton Box Filling Sealing Machine
High Quality Aseptic Paper Carton Box Filling Sealing Machine

Why Choose Us
High Quality
Our machines are using world famous brand component.
MITSUBISH PLC variable-frequency governor and OMRON optical switch form Japan.
SCHNEIDER electrical appliance components from France and Germany.
LG air switch,contactor and circuit breaker from South Korea.
SEMIKRON control thyristors from Germany.
BOURNS potentiometer from America.

Professional After Sale Service
Our engineer will be availalble on site to guide installation and debugging , we also provide free staff training. Further more,Our After Sale service department offering 24 hours 7days service ,we will quickly respond you once you have any question when using our machines.

Long history of the Company
JIMEI is famous for its finest quality and enjoys a long-standing reputation at home and abroad. Having a long history of more than two decades,great experience accumulated in such a long time making us on the top list of Chinese manufacturer professionals in food machine industry.