Control Panel with HMI to control Multi Motors and Pumps



CHZIRI Electrical is a leading manufacturer for automation control system since 2003 .

Using condition

• Power Supply: Electric supply r, self-connected power network, diesel generator set, 3phase AC 380V , (-10%,+15%),50HZ
• Applicable motor: three-phase asynchronous motor, variable frequency motor
• Start frequency: can start frequently
• Protection class: IP41 or IP20

Environment condition

• Altitude ≤ 2km (used and downgraded if altitude beyond of 2km),
• Environment temperature : -25ºC~ +40ºC
• Relative humidity: ≤90%, no condensation
• Vibration: ≤0.5G
   
   
  Applicable Industry     
  The frequency converter control panel (VFD electric control panel / electrical control panel) can  widely use in metallurgy, chemical industry, petroleum, water supply, mine, building material, electrical motor industry, such as pumps, fans, air compressor, rolling mill, injection molding machine, conveyer belt  and other machinery and equipments.
   
   
   
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• Frequency inverter control panel function

1. The power switch and protection frequency inverter cabinet l are equipped with low-voltage MCCB which is connected to the power line, in addition to complete and disconnect the circuit, can protect the  circuit and VFD short circuit  and overload protection . can cut off the power during maintenance .
2. Start and Control function . on the front door of the panel set the inverter start pushbutton .inverter stop pushbutton for the inverter operation control .easy for on-site operation .
3.  Frequency (speed) adjustment :
   adjust the setting  frequency  and potentiometer on the front panel, It can easily  and convenient to adjust the output  frequency of the VFD  manually .to control the motor speed.
4.  Meters display on the front door of the panel . install the voltmeter,Ammeter,frequency meter  and different kinds of indicators .Such as  power indication,alarm indication, running indication, working frequency , inverter input voltage, inverter output current, inverter output frequency and monitoring of different working status .
5.  Spare working frequency switching . the user can select the inverter cabinet with spare use working frequency switch . when the inverter get failure . can make the motor switch to working  frequency power supply according to  the automatic control circuit .(you can select manual /automatic mode, When the working frequency start device is more than 15kW . you can use soft starter to realize this function).
6.  A variety of control function. According to the system working .it can set a variety of control buttons and indicators on the front door of the panel .such as Forward,Reverse , Motor increase the speed , motor reduce the speed , Jog forward , Jog reverse, manual/automatic, Emergency stop, variable frequency/working frequency ,PLC control, Touch screen .
7.  According to the needs of the operating conditions, we can  install AC input reactor, output reactor, DC reactor, EMI filter, braking unit, breaking resistor, contactor, intermediate relay, thermal relay, PLC, HMI , Electricity meter , cooling fan and ect inside the control cabinet .
8.  Safety protection .Install the VFD in the frequency control panel, can reduce environmental pollution, reduce the risk of electric shock, will have better protective effect.
9.  Neat and beautiful appearance. install the VFD in the frequency control panel, have the same size with other low -voltage switchgear .the same color ,to maintain the power distribution facilities and control equipment coordination, neat, beautiful.

Characteristics Analysis

1. Lower operating cost.
      The traditional motor are consists of three parts: initial purchase cost, maintenance cost, and energy cost. The Energy costs account for about 77% of the motor's operating costs. After install the frequency and soft starter start to reduce  the impact of the device. The energy costs can be reduced by 44.3%.The  maintenance and repair volume also reduced . So the operating costs will be greatly reduced.
   3. Extend motor's life
   In addition, the frequency conversion control can reduce the unit start when the current fluctuation, this fluctuation current will affect the power grid and other equipment, the inverter can effectively reduce the peak starting current to a minimum. Starting from 0HZ, the start-up time can be adjusted to reduce the impact on the electrical components and mechanical parts of the motor at start-up, thus enhancing the reliability of the system and prolonging the service life of the motor. In addition, the frequency conversion control can reduce the unit start when the current fluctuation, this fluctuation current will affect the power grid and other equipment, the inverter can effectively reduce the peak starting current to a minimum.
   4. Reduce motor's noise
   According to the requirements of the motor operating conditions, the installation of frequency inverter, the motor speed significantly slowed down, so effectively reduce the noise of the motor running.