Full Automatic 5gallon Rotary 18head Filling Bottling Packing Production Line
China Full Automatic 5gallon Rotary 18head Filling Bottling Packing Production Line, Find details about China 2000bph 5gallon Line, 5gallon Water Barrel Line from Full Automatic 5gallon Rotary 18head Filling Bottling Packing Production Line
Basic Info.
Model NO.
CGF2400
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic
Advantage 1
New SUS304 Frame, High Electricity Match
Advantage 2
Full Automatic,Save Manpower
Delivery Time
40-60day
Warranty
One Year
After Sale Service
Send Engineer Install Train End User How to Use
Contain Machine
5gallon Decapper, 6gallon outer Inner Brushing
Contain 2
5gallon Washing Filling Capping Machine
Contain Machine 3
Cap Shrink Tunnel, Bagging Machine,Palletizer
Bottle Type
5gallon,3gallon,10L,18.9L,19L 20L
Fill Liquid
Pure Water, Mineral Water, Spring Water
Trademark
tango
Transport Package
Wooden Case
Specification
QGF-600 QGF-240 QGF-450
Origin
Zhangjiagang, China
HS Code
8422301090
Model NO.
CGF2400
Filling Principle
Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic
Advantage 1
New SUS304 Frame, High Electricity Match
Advantage 2
Full Automatic,Save Manpower
Delivery Time
40-60day
Warranty
One Year
After Sale Service
Send Engineer Install Train End User How to Use
Contain Machine
5gallon Decapper, 6gallon outer Inner Brushing
Contain 2
5gallon Washing Filling Capping Machine
Contain Machine 3
Cap Shrink Tunnel, Bagging Machine,Palletizer
Bottle Type
5gallon,3gallon,10L,18.9L,19L 20L
Fill Liquid
Pure Water, Mineral Water, Spring Water
Trademark
tango
Transport Package
Wooden Case
Specification
QGF-600 QGF-240 QGF-450
Origin
Zhangjiagang, China
HS Code
8422301090
Product Desciption
Product description:
2400BPH 2000BPH full automatic 5gallon rotary 18head filling bottling production line
barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
The whole machine is made of stainless steel.
2.This filling line specially produces 3&5 gallons barreled drinking water.
3.This series barreled filling production line integrates bottle washer, filler and sealer into one unit.
4.In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
5. This filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy.
6. This line also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
7. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
8. It meets the demands of food hygiene. Its structure is reasonable and its operation is convenient.
9. It is ideal equipment for producing mineral water, super-pure water, space water and distilled water.
10. Its key parts are imported and their quality is reliable.
11. It is suitable for filling of all kinds of round and square barrels.
12. The production line adopts electric-program control. It has safe devices, such as interlock, signal, automatic check and so on.
5 gallon 3gallon and 5gallon Technical parameter:
2400bph 5gallon barrel production line machine list
Technical solution for 2400bph 5gallon filling line:
fully automatic Cover Pulling Machine
Cover Pulling Machine is a affiliated production facility especially for five gallons of barrel packing drink water packing production line. (available after adjustments using 5 gallons). Special cleansing appropriate recycling bins before automatic weight Gai, a significant increase in labor efficiency, greater weight with a decrease of artificial secondary pollution and reduce labor intensity of the operations staff. The overall production of a high quality stainless steel, corrosion resistant, Yiqingxian. Siemens major electrical originals are used, Omron products, the introduction of the original import gas Lu AIRTAC products. It cohesive, efficient and reliable, a high degree of automation, is the three-dimensional fully automatic electrical barrels of production lines supporting
Transport chains system
Chain design and make fine, out shape is beautiful. Chain and chain are connected in reason. it is suitable for barrel transporting .the height of feeding barrel chain is 700mm. the height of outing barrel chain is 600mm,it is convenient for light inspect. chain panel adopts high quality project plastic panel. chain side panel and shield fence adopt SUS304.drive motor reducer adopt joint venture products chain goes calm. it is easy to install and maintenance .it has long life.
DJ-500 Light inspect
Frame out shield adopts SUS304. It is brightness beautiful and easy to operate with good effects .
ST-2000 outside barrel brushing machine
This machine is designed and create by ourselves.5 gallon barrel and hair brusher are contact and movement to get perfect brushing effects. It is able to wash barrel of neck ,body ,bottom and so on .it matched with circle water pump, two layers sieve net , organic glass cover.
QSP-2000 automatic barrel loader machine
This machine is designed and create by ourselves. Its form is cylinder overturn .it has equality apart barrel block. So it is nicety for apart barrel .its structure is novelty ,easy, good effects and long natural life.
QXP-2000 barrel washing machine
1)filling technics and structure is designed and innovated by ourselves. It adopts large fluent filling and fix quantify filling . filling valve is SUS fine casting process, it has airproof ring to avoid attrition of the metal .it is control by cylinder , and it is stabilization . in the filling process, barrel after washing transport to covey barrel screw. The covey barrel screw apart the barrel equality to star-wheel. The star-wheel lead the barrel to filling system. When the filling cylinder meet journey switch, cylinder moves down to open filling valve. Filling valve start to fill. After filling , cylinder meet with journey switch again and move up. Filling valve close. The barrel after filling export by star-wheel. And transport to capping machine by chains.
Filling parts has 18 filling valves to satisfy the speed of the machine . at the same time , liquid position is nicety because of controlling by journey switch.
capping machine adopts SUS chains continuum capping
9.Automatic cap loader machine
Sleeve labeling machine for 5gallon cap sleeve labeling.
Steam shrinkage tunnel and steam generator:
It is matched with transport chains. it is produce by speciality technic. It can be adjust stepless to up to the best effects.
11.equipments collectivity configuration
adopts SUS shield electric control box. PC touch screen control . PLC adopts Japan Mitsubishi Foxn series ;main machine motor adopt China famous brand Nangfang . motor reducer adopts joint venture products .frequency conversion adopts Japan Mitsubishi FR series ;contactor adopts France TE; air-move elements adopts AIRTAG
power of main machine:30KW
compress air:0.8m3/min 6~8bar.
Auto bagging machine
Rotary stacker
After sale service
1. Welcome to consult us for offer and technical solution:
2. free design workshop layout as workshop space.
3. free check raw material quality report to match suit water treatment system.
4. Engineer install and train client how to use and maintain machine
5. one year guarantee
6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.
some basic details need buyer support:
1. bottle and cap samples
2. workshop space length and width size
3. source water quality report
4. capacity requirement, we will match solution as it.
5. and other details need check
One client workshop layout
2400BPH 2000BPH full automatic 5gallon rotary 18head filling bottling production line
barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
| Machine | Model | QGF-120 | QGF-240 | QGF-300 | QGF-400 | QGF-600 |
| Capacity (b/h) | 120 | 240 | 360 | 480 | 600 | |
| Filling head | 1 | 2 | 3 | 4 | 5 | |
| Overall size (mm) | 3700*1600*1800 | 4000*1500*1800 | 4000*1580*1800 | 4000*1580*1800 | 5000*1850*1900 | |
| Power | Main machine (kw) | 3.8 | 6.8 | 8.8 | 11 | 11 |
| Heating(kw) | 9 | 10 | 12 | 12 | ||
| Compressed air | Air pressure | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 |
| Air consumption | 0.2 | 0.2 | 0.3 | 0.4 | 0.5 | |
| Lye | Inside rinse | 20s*2 | 20s*2 | 20s*2 | 20s*2 | 20s*2 |
| Outside spray | 20s*1 | 20s*1 | 20s*1 | 20s*1 | 20s*1 | |
| Circle water | Inside rinse | 20s*2 | 20s*2 | 20s*2 | 20s*2 | 20s*2 |
| Outside spray | 20s*1 | 20s*1 | 20s*1 | 20s*1 | 20s*1 | |
| Sterilizing water | Inside rinse | 20s*2 | 20s*2 | 20s*2 | 20s*2 | 20s*2 |
| Outside spray | 20s*1 | 20s*1 | 20s*1 | 20s*1 | 20s*1 | |
| Pure water | Inside rinse | 20s*2 | 20s*2 | 20s*2 | 20s*2 | 20s*2 |
| Outside spray | 20s*1 | 20s*1 | 20s*1 | 20s*1 | 20s*1 | |
| Pure water rinsing consumption | 600 | 1000 | 1500 | 2000 | 2500 | |
The whole machine is made of stainless steel.
2.This filling line specially produces 3&5 gallons barreled drinking water.
3.This series barreled filling production line integrates bottle washer, filler and sealer into one unit.
4.In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
5. This filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy.
6. This line also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
7. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
8. It meets the demands of food hygiene. Its structure is reasonable and its operation is convenient.
9. It is ideal equipment for producing mineral water, super-pure water, space water and distilled water.
10. Its key parts are imported and their quality is reliable.
11. It is suitable for filling of all kinds of round and square barrels.
12. The production line adopts electric-program control. It has safe devices, such as interlock, signal, automatic check and so on.
5 gallon 3gallon and 5gallon Technical parameter:
| Type | QGF-100 | QGF-240 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 |
| Filling heads | 1 | 2 | 3 | 4 | 8 | 8 | 8 |
| Barrel size(mm) | 276*490 | ||||||
| Capacity(b/h) | 60-100 | 100-240 | 250-300 | 400 | 800 | 800 | 800 |
| Gas pressure(MPa) | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.6 | 0.6 | 0.6 |
| Gas consumption(m3/min) | 0.37 | 0.37 | 0.6 | 0.8 | 1 | 1.5 | 1.8 |
| Motor power (kw) | 1.38 | 1.75 | 3.8 | 3.8 | 7.5 | 9.75 | 13.5 |
| Rated voltage | 380V/50HZ | ||||||
| Weight (kg) | 680 | 800 | 1500 | 2100 | 3000 | 3500 | 4500 |
2400bph 5gallon barrel production line machine list
| Name | Model | Technical parameter | collocation |
| De-capper | BG-3 | Overall size:1100*500*1800 Decapper-3pcs pressure:0.6Mpa Gas usage quantity:0.8m3/m Capacity can adjust 3pcs head for decapping | frame:38*38*2mm 304 Plate thickness:2mm cylinder:SMC Photoelectric: AUTONICS |
| Outter barrel brushing machine-rotary type | ST-2000 | Overall size:1800*1200*1500 power:3KW 6pcs fur brush Water tank 1pcs,protect barrel break | frame:50*50*2 mm plate:3mm 304 Fur brush: nylon water bump:nanfang Motor: shanghai PLC:mitsubishi Travel switch:OMRON Contactor: siemens |
| Auto barrel elevator | Overall size:4200*1200*1500 Gas usage pressure:0.6Mpa Gas usage quantity:0.05m3/m power:0.37KW | frame:38*28*2 sus304 Pneumatic component: SMC Approach switch Autonics | |
| Washing machine | QGF-2000 12 *20working position | Overall size:8300*4200*2200mm power:heating 18KW Other 6KW Promote washing, time can adjust, total working position:24pcs Gas consumption:0.6m3/m Pressure: 0.6Mpa 2pcs alkali liquid tank, first 85ºC Second tank 60ºC | Frame :75*45*2 304 plate:3mm 304 Pipeline:sus316 Water bump:nanfang Main cylinder: :SMC Other cylinder:SMC Photoelectric: AUTONICS Spray nozzle:copy America spray nozzle technology alkali water tank sus316 Temperature control: joint venture company |
| Filling-capping 2-in-1 unit machine | Rotary 18head | Overall size:2900*2700*2000 power:5KW 18pcs rotary filling Chain capping capacity>2000bph Frequency convertor speed adjust Flow meter filling | plate:1.5-2mm 304 Filling valve:316 Cap motor:shanghai Cylinder:smc Filling bump:nanfang Inlet outlet thumble wheel :oil nylon Convertor: japan mitsubishi |
| Manipulation cabinet | Overall size:800*400*1000 | 2mm 304plate PLC:japan mitsubish Touch screen: taiwan Contact:Siemens Air switch: siemens | |
| Cap elevator | matching | Elevator Cap warehouse volume: 400pcs Power: 0.37KW Air usage quantity::0.05m3/m pressure:0.6Mpa Contain cap on-line sterilizer, top plate have transparent board | Photoelectric: AUTONICS cylinder: SMC Frame board: SUS304 Bump: Nanfang |
| Light checker 2pcs | DJ-2 | Overall size:600*400*200 20W*2pcs | 304 1.5mm material |
| Labeling machine | |||
| Shrink tunnel | Steam tunnel Overall size:1000*300mm Steam generator:12KW No barrel no jet steam | Steam generator:outside match Auto water inlet Steam tunnel sus304 | |
| Barrel elevator | Belt type | Overall size :2000*500*1100 | |
| conveyor | Empty barrel conveyor Power:3*0.75KW Finished product conveyor power:2*1.1KW | All chain all sus304 two chain, about 40m | |
| Automatic bagging | Overall size:2500*1500*1500mm Power: 4.5kw Air pressure: 0.6mpa Gas usage quantity: 0.2m/m Capacity:2400bph | All sus304 | |
| Rotary stacker | Overall size: 3000*1500*2700mm Power:5.5kw Air pressure: 0.6Mpa Air quantity: 0.6m3/m Support board size:1100*1400mm Output:2000-2400bph Can load 1-3 layer |
Technical solution for 2400bph 5gallon filling line:
fully automatic Cover Pulling Machine
Cover Pulling Machine is a affiliated production facility especially for five gallons of barrel packing drink water packing production line. (available after adjustments using 5 gallons). Special cleansing appropriate recycling bins before automatic weight Gai, a significant increase in labor efficiency, greater weight with a decrease of artificial secondary pollution and reduce labor intensity of the operations staff. The overall production of a high quality stainless steel, corrosion resistant, Yiqingxian. Siemens major electrical originals are used, Omron products, the introduction of the original import gas Lu AIRTAC products. It cohesive, efficient and reliable, a high degree of automation, is the three-dimensional fully automatic electrical barrels of production lines supporting
Transport chains system
Chain design and make fine, out shape is beautiful. Chain and chain are connected in reason. it is suitable for barrel transporting .the height of feeding barrel chain is 700mm. the height of outing barrel chain is 600mm,it is convenient for light inspect. chain panel adopts high quality project plastic panel. chain side panel and shield fence adopt SUS304.drive motor reducer adopt joint venture products chain goes calm. it is easy to install and maintenance .it has long life.
DJ-500 Light inspect
Frame out shield adopts SUS304. It is brightness beautiful and easy to operate with good effects .
ST-2000 outside barrel brushing machine
This machine is designed and create by ourselves.5 gallon barrel and hair brusher are contact and movement to get perfect brushing effects. It is able to wash barrel of neck ,body ,bottom and so on .it matched with circle water pump, two layers sieve net , organic glass cover.
QSP-2000 automatic barrel loader machine
This machine is designed and create by ourselves. Its form is cylinder overturn .it has equality apart barrel block. So it is nicety for apart barrel .its structure is novelty ,easy, good effects and long natural life.
QXP-2000 barrel washing machine
- Inside washing is cylinder upgrade and insert form. spraying equality. Washing with pressure ,it has good working effects. Outside washing with service position water pressure is more than 0.6kg/cm2
- Washing barrel chain adopts high quality standard SUS304. It is easy to install , high speed and long nature life.
- Transport drive adopts air-move ratchet wheel structure. Cylinder move go and back. It goes calm.
- The shape of the box bottom is V shape. it is convenient to drain and washing .Every water tank has feeding liquid tip with two layers sieve net .lye water tank with electrical-heating machine(18KW X 2),water tank with two layers , in the middle of it . with asbestos heating-proof panel . it is sure the heating temperature up to 80ºC. And with low liquid position alarm and temperature control equipments . it can be adjust direct and show the temperature of heating water tank.
- Barrel washing machine every working procedure matched with huff equipment. Blowing off bottom seeper ,in addition has double deck transparent water shade. This design solve the water flee problem.
- QGF-2000 filling and capping machine
1)filling technics and structure is designed and innovated by ourselves. It adopts large fluent filling and fix quantify filling . filling valve is SUS fine casting process, it has airproof ring to avoid attrition of the metal .it is control by cylinder , and it is stabilization . in the filling process, barrel after washing transport to covey barrel screw. The covey barrel screw apart the barrel equality to star-wheel. The star-wheel lead the barrel to filling system. When the filling cylinder meet journey switch, cylinder moves down to open filling valve. Filling valve start to fill. After filling , cylinder meet with journey switch again and move up. Filling valve close. The barrel after filling export by star-wheel. And transport to capping machine by chains.
Filling parts has 18 filling valves to satisfy the speed of the machine . at the same time , liquid position is nicety because of controlling by journey switch.
capping machine adopts SUS chains continuum capping
9.Automatic cap loader machine
- clearance form cap loader . control by PLC
- step-less
- Flexible strap
- power :0.18kw
Sleeve labeling machine for 5gallon cap sleeve labeling.
Steam shrinkage tunnel and steam generator:
It is matched with transport chains. it is produce by speciality technic. It can be adjust stepless to up to the best effects.
11.equipments collectivity configuration
adopts SUS shield electric control box. PC touch screen control . PLC adopts Japan Mitsubishi Foxn series ;main machine motor adopt China famous brand Nangfang . motor reducer adopts joint venture products .frequency conversion adopts Japan Mitsubishi FR series ;contactor adopts France TE; air-move elements adopts AIRTAG
power of main machine:30KW
compress air:0.8m3/min 6~8bar.
Auto bagging machine
Rotary stacker
After sale service
1. Welcome to consult us for offer and technical solution:
2. free design workshop layout as workshop space.
3. free check raw material quality report to match suit water treatment system.
4. Engineer install and train client how to use and maintain machine
5. one year guarantee
6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.
some basic details need buyer support:
1. bottle and cap samples
2. workshop space length and width size
3. source water quality report
4. capacity requirement, we will match solution as it.
5. and other details need check
One client workshop layout
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