Advanced Technology Rubber Dispersion Kneader
China Advanced Technology Rubber Dispersion Kneader, Find details about China Rubber Kneader, Rubber Kneader Machine from Advanced Technology Rubber Dispersion Kneader
Product Application
1. The Hydraulic Internal Mixer is mainly used for plasticizing and mixing of natural rubber, synthetic rubber, reclaimed rubber and plastics, foaming plastics, and used in mixing of various the degree materials.
2. It furnished with reasonable designing, construction tightly packed, occupying small area, installing convenience, highly efficiency of production, operation simply.
3. The machine is the advanced new type mixer equipment of rubber and plastics industry, various features are so advanced as the same product of foreign. For seal designing, we get excellent result in sealing and everlasting.
Brief Introduction for Our Rubber Kneader
1. Mixing Chamber
It consists of a "w" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.
2. Regular Note Pump
Timing injection pump to the sealing system on a regular injection of hydraulic oil, lubrication sealing effect.
3. Thermal Resistance (or thermal couple)
There is a plug-in thermal resistance or thermal couple in middle section of the bottom of the chamber to be connected to electrical system to inspect and control the mixing temperature.
4. Rotor
It is designed to the hollow blades of banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges and the side faces of blades are surface welded with hard alloy and ground, then plated with hard chrome and polished.
5. Cooling/heating System
A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, - the jackets of the mixing chamber and the top ram.
6. Tilting Mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc. It is able to actuate the mixing chamber tilting by 140° Around the front rotors.
7. Dust Stop Device
At the joint between the top of mixing chamber and the cantilevered arm of the machine frame, the dust sealing assembled with curved slotted partings are used for obtaining an excellent and reliable sealing purpose. The end face of the rotor is sealed by end contact sealing with non oil-lubrication and it seals well and is wear-resistance and durable.
8. Main Driving System
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of rotors with running face one other.
9. Pneumatic control system
Pneumatic control system is controlled by PLC order. A bi-directional air cylinder makes the ram up or down. In case of the over load occurs when mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overloading.
10. Electrical Control System
Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.
11. Dust Sealing Device
Mixing chamber catchy interface rack cantilever the oil dust seals and timing effect oiling dust, unique structure, the use of copper materials, good sealing performance, no leakage of the glue, powder leakage, do not pollute the environment, but also has easy maintenance and long service life.
| Item | Unit | X(S)N-5x32 | X(S)N-10x32 | X(S)N-20x32 | X(S)N-25x32 | X(S)N-35x30 | X(S)N-55x30 | X(S)N-75x30 | X(S)N-110x30 | X(S)N-150x30 | X(S)N- 200x30 |
| Total Volume of Mixing Chamber | (L) | 15 | 25 | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
| Working Volume of Mixing Chamber | (L) | 5 | 10 | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 |
| Driving Motor Power | (KW) | 11 | 22 | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
| Titling Motor Power | (KW) | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
| Rotational Speed of The Rotor (front/rear) | (r/min) | 32/23.5 | 32/25 | 32/27 | 32/27 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air | (m³/min) | ≥0.5 | ≥0.5 | ≥0.7 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥4.0 |
| Pressure of Cooling Water(mixing rubber) | (MPa) | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
| Pressure of Heating Steam (plastic mixing) | (MPa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
| Dimensions(LxWxH) | (mm) | 1850x1200 x2580 | 2640x1650 x2350 | 2675x1650 x2560 | 2675x1650 x2560 | 3200x1900 x2950 | 3230x1927 x2958 | 3325x2615 x3150 | 4075x2712 x3580 | 4250x2750 x4106 | 4250x3400 x4215 |
| Gross Weight | (t) | ~2.1 | ~3.3 | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
Company Profile
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.
Company's products mainly cover the following industry: tire manufacturing, rubber conveyor belt production, all kinds of rubber products, tires refurbished manufacturing, waste tire recycling.
The main equipment are: Rubber Kneader, Rubber Mixing Machine, Rubber Vulcanizing Press, Batch Off Cooler, Rubber Calender, Waste Tire crusher, Rubber Extruder, Rubber Strainer,etc.
Company's products are exported to Britain, Switzerland, USA, Germany, Brazil, Singapore, Malaysia, India, Russia, Ukraine,Uzbekistan, Kazakhstan and so on,more than 50 countries and regions, has won the domestic and foreign customers praise and cooperation for years.Meanwhile,they also introduced new customers to cooperate.
Product quality and after-sales service is the key to survival of Qingdao Shun Cheong Machinery Co.,Ltd, and also are top priorities of management of the company, the company commitment to all customers as follows:
1. Every parts pass strict quality inspection before storage.
2. All the products overload trial running before shipment, such as Plate Vulcanizing Press,to test pressure for 24 hours under 1.25 times the rated working pressure. Rubber Mixing Mill, rubber mixing 20 minutes under 1.1 times amount of the rated mixing rubber etc.
3. The whole body of all products are with free technical support.
4. The warranty period of 3 years for main parts, wearing parts for 1 year warranty.
5. The products issues quality problems in the use process, first of all, our sales staff and engineers through the Internet or telephone guidance service, if not solve we will find a local agent or factory's engineer to door repair for the first time! In order to better serve customers, the company provides conveyor belt, waste tire recycling line and tire and other rubber products production site for customers to visit, consultation.
Certifications
Our Service
♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.
FAQ
1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully assembled and carefully tested before shipment.
2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.
3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small machine usually takes within 2~3 days. Big production line usually takes about 30 days.
4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production manufacturers.
If you come to our factory, we can show the user around us.
5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at the airport.
Contact Us
Bruce Xu
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359
Tel: +86 18306487221
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