High Speed Wire and Cable Automatic Coiling Machine
China High Speed Wire and Cable Automatic Coiling Machine, Find details about China Coiling Machine, Cable Automatic Coiling Machine from High Speed Wire and Cable Automatic Coiling Machine
Basic Info.
Model NO.
XJ360/XJ460/XJ500/XJ600/XJ800
Demoulding
Automatic
Heating System
Electric
Function
High Temperature Resistance
Automatic Grade
Automatic
Condition
New
Customized
Customized
Warranty
12 Months
Trademark
NEWTOPP
Transport Package
PE Film + Wooden Box
Specification
XJ1046
Origin
Dongguan City, Guangdong Province, China
HS Code
8479400000
Model NO.
XJ360/XJ460/XJ500/XJ600/XJ800
Demoulding
Automatic
Heating System
Electric
Function
High Temperature Resistance
Automatic Grade
Automatic
Condition
New
Customized
Customized
Warranty
12 Months
Trademark
NEWTOPP
Transport Package
PE Film + Wooden Box
Specification
XJ1046
Origin
Dongguan City, Guangdong Province, China
HS Code
8479400000
Product Desciption
1. Technical Feature
A. The extruder or pay-off can be received directly
B. Touch screen interface(man-machine interface) can make you operation machine easily.
C. The Servo motor rotation system of the machine can allow the action of wire arrangement more harnonious.
D. When problems are discovered, the machine will detect the error automatically and the issue warning alarm to inform the operator.
E. Mocrocompany memory can store 99 different kinds kinds of coil specifications.
F. When you input the specification of the product to the microcomoutor memory and if you need to change it, it only needs to read the format materials which adjusting the machine structure, which makes operation simple and convenient.
2. Main technical data:
A. Applicable wire diameter: Φ5mm~15mm, Φ7mm-15mm (rubber wire)
B. Wire roll height: 60-180mm
C. Outside diameter of the wire roll: Φ220-600mm.
D. Inside diameter of the wire roll: Φ180-250mm.
E. Rotary speed: Max. 200RPM
F. Driven motor:
G. Coiling system: 5.5HP AC motor + vector control inverter+ gear motor
H. Traversing system: 400W servo motor + servo driver
3. Brands of the main electrical parts:
A. Motor: AC motor Siemens
B. Inverter: Delta
C. Servo motor + controller: Delta
D. Electrical components: good quality and in accordance with CE certificate
4. Main performance and specification:
A. Power supply: AC380V, three phase 50HZ
B. Operation direction: wire inlet direction (from left to right or from right to left), confirmed by customer.
C. Applicable wires: Φ1.00-Φ10.00mm for electronic wires, computer wires, automobile flexible wire BV/AV power wires and building wires etc.
D. Designed rotary speed of rotary circular disk head: Max. 780RPM
E. Wire coil dimension: Max. outside diameter (460mm)*height (50~120mm); inside diameter of wire coil depends on the specification of rotary circular disk head, its inside diameter scope: Φ140- Φ220mm (the size will be fixed), customer can choose one specification. If customer's specification is out of our scope our engineers will decide whether it is feasible or not.
F. Finished product delivery way: wire-holding type
G. Rule-crossing unit: rule-counting unit is 0.01M. automatically decelerate when forecasting. Automatically coil wires when reaching the pre-set length.
H.Traversing device: adopting servo motor traversing, synchronous with the coiler
I. Electrical control of the complete machine: adopting DELTA micro-computer programmable PLC.
J. Operation panel adopts man-machine interface.
K. Meters and switches on the operation panel: touch control screen, speed-adjusting button, emergency switch. Speed can be adjusted on the touch screen and speed-adjusting button.
L. PLC for this machine has interface for industry-frequency spark tester, used for spark detection of BV wires. It can automatic spark-over point or be marked manually, and then continue to coil.
M. PLC for this machine has interface for wire diameter gauge.
5. Mechanical composition:
A. Meter-counting module------------------------------------------------1 Set
B. Wire feeding module---------------------------------------------------1 Set
C. Portal cutter--------------------------------------------------------------1 Set
D. Rotary circular disk head and coiling system-----------------------1 Set
E. Wire-traversing system-------------------------------------------------1 Set
F. Wire-holding system----------------------------------------------------1 Set
6. The detailed description of the mechanical composition of this machine
A. Meter-counting part: upper/lower wheel each one, using precise encoder to calculate wire length and its precision can be up to centimeter. Meter-counting wheel is made of aluminum alloy material. The lower wheel will be coated with good-quality glue. the upper wheel will be coated with ceramics and hardened to make sure they won't hurt wires and have been equipped with unidirectional bearing in order to prevent the cables from wincing.
B. Rotary circular disk head: horizontal coiling, it is controlled to be open and closed automatically by air-pressure propeller. When the pre-set length of wire is coiled it will stop coiling automatically, at this moment the rotary head will be vertically internal contraction to raise, which won't clamp wires and contact coils, easy ejection from the mould. The specification of rotary circular disk head is fixed, customer should let us know the detailed requirement, if customer wants to change the internal diameter of wire roll customer has to purchase another one with the size customer needs.
C. Traversing system: completely and automatically controlled by micro-computerized system, Adopting 400W servo motor to drive leading screw and receiving running signal of driven motor via precise encoder to make the servo motor run synchronously with the driven motor and make the action of wire more coordinative and the cable rolls more beautiful.
D. Cutter:Portal cutter, when the length of the coil reaches the pre-set length, it will cut wire automatically. Pneumatic double cutter is made of SKD-11 special steel and experienced vacuum heat treatment, which will make its hardness more higher and service life longer.
E. Servo wire-holding system:After the wire coiling is finished, wire-holding structure will hold wire roll and automatically send it to the packing platform.
F. Operation panel:Man-machine interface operation system, contact screen to operate, it is very easy. Central computer control system can control coiling speed, coil length, alarm system, line speed regulation, pilot lamp, emergency stop and re-set etc function. Wire length, wire diameter and line speed data etc can be modified in the course of machine running without stopping the machine, Line speed, wire length and the status of the complete machine can be seen on the screen. Micro-computerized memory can store 99 different kinds of wire roll.
7.Products picture show as below:
A. The extruder or pay-off can be received directly
B. Touch screen interface(man-machine interface) can make you operation machine easily.
C. The Servo motor rotation system of the machine can allow the action of wire arrangement more harnonious.
D. When problems are discovered, the machine will detect the error automatically and the issue warning alarm to inform the operator.
E. Mocrocompany memory can store 99 different kinds kinds of coil specifications.
F. When you input the specification of the product to the microcomoutor memory and if you need to change it, it only needs to read the format materials which adjusting the machine structure, which makes operation simple and convenient.
2. Main technical data:
A. Applicable wire diameter: Φ5mm~15mm, Φ7mm-15mm (rubber wire)
B. Wire roll height: 60-180mm
C. Outside diameter of the wire roll: Φ220-600mm.
D. Inside diameter of the wire roll: Φ180-250mm.
E. Rotary speed: Max. 200RPM
F. Driven motor:
G. Coiling system: 5.5HP AC motor + vector control inverter+ gear motor
H. Traversing system: 400W servo motor + servo driver
3. Brands of the main electrical parts:
A. Motor: AC motor Siemens
B. Inverter: Delta
C. Servo motor + controller: Delta
D. Electrical components: good quality and in accordance with CE certificate
4. Main performance and specification:
A. Power supply: AC380V, three phase 50HZ
B. Operation direction: wire inlet direction (from left to right or from right to left), confirmed by customer.
C. Applicable wires: Φ1.00-Φ10.00mm for electronic wires, computer wires, automobile flexible wire BV/AV power wires and building wires etc.
D. Designed rotary speed of rotary circular disk head: Max. 780RPM
E. Wire coil dimension: Max. outside diameter (460mm)*height (50~120mm); inside diameter of wire coil depends on the specification of rotary circular disk head, its inside diameter scope: Φ140- Φ220mm (the size will be fixed), customer can choose one specification. If customer's specification is out of our scope our engineers will decide whether it is feasible or not.
F. Finished product delivery way: wire-holding type
G. Rule-crossing unit: rule-counting unit is 0.01M. automatically decelerate when forecasting. Automatically coil wires when reaching the pre-set length.
H.Traversing device: adopting servo motor traversing, synchronous with the coiler
I. Electrical control of the complete machine: adopting DELTA micro-computer programmable PLC.
J. Operation panel adopts man-machine interface.
K. Meters and switches on the operation panel: touch control screen, speed-adjusting button, emergency switch. Speed can be adjusted on the touch screen and speed-adjusting button.
L. PLC for this machine has interface for industry-frequency spark tester, used for spark detection of BV wires. It can automatic spark-over point or be marked manually, and then continue to coil.
M. PLC for this machine has interface for wire diameter gauge.
5. Mechanical composition:
A. Meter-counting module------------------------------------------------1 Set
B. Wire feeding module---------------------------------------------------1 Set
C. Portal cutter--------------------------------------------------------------1 Set
D. Rotary circular disk head and coiling system-----------------------1 Set
E. Wire-traversing system-------------------------------------------------1 Set
F. Wire-holding system----------------------------------------------------1 Set
6. The detailed description of the mechanical composition of this machine
A. Meter-counting part: upper/lower wheel each one, using precise encoder to calculate wire length and its precision can be up to centimeter. Meter-counting wheel is made of aluminum alloy material. The lower wheel will be coated with good-quality glue. the upper wheel will be coated with ceramics and hardened to make sure they won't hurt wires and have been equipped with unidirectional bearing in order to prevent the cables from wincing.
B. Rotary circular disk head: horizontal coiling, it is controlled to be open and closed automatically by air-pressure propeller. When the pre-set length of wire is coiled it will stop coiling automatically, at this moment the rotary head will be vertically internal contraction to raise, which won't clamp wires and contact coils, easy ejection from the mould. The specification of rotary circular disk head is fixed, customer should let us know the detailed requirement, if customer wants to change the internal diameter of wire roll customer has to purchase another one with the size customer needs.
C. Traversing system: completely and automatically controlled by micro-computerized system, Adopting 400W servo motor to drive leading screw and receiving running signal of driven motor via precise encoder to make the servo motor run synchronously with the driven motor and make the action of wire more coordinative and the cable rolls more beautiful.
D. Cutter:Portal cutter, when the length of the coil reaches the pre-set length, it will cut wire automatically. Pneumatic double cutter is made of SKD-11 special steel and experienced vacuum heat treatment, which will make its hardness more higher and service life longer.
E. Servo wire-holding system:After the wire coiling is finished, wire-holding structure will hold wire roll and automatically send it to the packing platform.
F. Operation panel:Man-machine interface operation system, contact screen to operate, it is very easy. Central computer control system can control coiling speed, coil length, alarm system, line speed regulation, pilot lamp, emergency stop and re-set etc function. Wire length, wire diameter and line speed data etc can be modified in the course of machine running without stopping the machine, Line speed, wire length and the status of the complete machine can be seen on the screen. Micro-computerized memory can store 99 different kinds of wire roll.
7.Products picture show as below:
| Model | XJ360 | XJ460 | XJ500 | XJ600 | XJ800 |
| Height (mm) | 40-80 | 50-120 | 60-180 | 60-200 | 80-240 |
| Outer Diameter | φ180-360 | φ200-460 | φ220-500 | φ220-600 | φ300-800 |
| Inner Diameter | φ120-200 | φ140-220 | φ180-250 | φ180-250 | φ250-320 |
| Wire Specification | φ0.8-6mm | φ1-12mm | φ5-15mm | φ5-15mm | φ10-25mm |
| Rotate Speed | 1000 | 800 | 200 | 180 | 100 |
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