OEM Injection Moulding Service Plastic Injection Parts
Injection moulding is a manufacturing process for producing parts by injecting molten material into a mould. Injection moulding can be performed with a host of materials mainly including metals, (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers.
Material for the part is fed into a heated barrel, mixed (Using a helical shaped screw), and injected (Forced) into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part.
Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers which do not melt during the injection moulding of some lower temperature thermoplastics, can be used for some simple injection moulds.
ApplicationsInjection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products available today. Injection moulding is the most common modern method of manufacturing plastic parts; it is ideal for producing high volumes of the same object.
Power requirementsThe power required for this process of injection moulding depends on many things and varies between materials used.
Manufacturing Processes Reference Guide states that the power requirements depend on "a material's specific gravity, melting point, thermal conductivity, part size, and molding rate." Below is a table from page 243 of the same reference as previously mentioned that best illustrates the characteristics relevant to the power required for the most commonly used materials.
Material | Specific gravity | Melting point (°F) | Melting point (°C) |
---|
Epoxy | 1.12 to 1.24 | 248 | 120 |
Phenolic | 1.34 to 1.95 | 248 | 120 |
Nylon | 1.01 to 1.15 | 381 to 509 | 194 to 265 |
Polyethylene | 0.91 to 0.965 | 230 to 243 | 110 to 117 |
Polystyrene | 1.04 to 1.07 | 338 | 170 |
At JST Industry, we use the latest machining technology with a wide range of capabilities to meet your demands. Our manufacturing facilities include 3-5 axis milling, lathes, grinding, etc, and state of the art metrology. With these machines, we produce complex parts in the most efficient and accurate way. Our manufacturing capabilities allow us to develop your part from prototype to mass production for the most precise of jobs.
Plastic Injection FacilitiesEquipment Description | Specs | QTY |
Plastic Injection Machine | 100 Tons | 2 |
Plastic Injection Machine | 150 Tons | 2 |
Plastic Injection Machine | 200 Tons | 2 |
Plastic Injection Machine | 250 Tons | 2 |
Plastic Injection Machine | 350 Tons | 1 |
Plastic Injection Machine | 500 Tons | 1 |
Dual-color plastic injection machine | 250 Tons | 2 |
CNC Machining FacilitiesEquipment Description | Workpiece Dimensions | Processing Accuracy | Quantities | Brand |
3-axis machining center | Max. 1000 x 1200mm | +/-0.01mm | 6 | DMG |
4-axis machining center | Max. 1000 x 1500mm | +/-0.01mm | 4 | DMG |
5-axis machining center | Max. 1000 x 1500mm | +/-0.01mm | 2 | DMG |
CNC lathe | Max. diameter 100mm | +/-0.01mm | 20 | SMTCL |
General lathe | Max. diameter 500mm | +/-0.05mm | 2 | SMTCL |
Turning-Milling machine | Max. diameter 100mm | +/-0.01mm | 6 | DMG |
Longitudinal lathe | Max. diameter 30mm | +/-0.01mm | 6 | TSUGAMI |
Automatic lathe | Max. diameter 20mm | +/-0.02mm | 30 | TY |
CNC Swiss Lathe | Max. diameter 20mm | +/-0.01mm | 6 | TSUGAMI |
Other assist equipments include:
Milling machine, Drilling machine, Centerless Grinding machine, External Cylindrical Grinding machine, etc.
Vernier Caliper, Micrometer, Height Gage, Hardness Tester, Two-dimensional image measuring instrument, TESA Micro-Hite
300, Mitutoyo surface Roughness Tester, Mitutoyo CMM and Ultrasonic Cleaner.
Q1: Are you a trading company or a manufacturer?
Manufacturer.
Q2: How long is your delivery time?
Normally, the samples delivery is 10-15 days and the lead time for the official order is 30-45 days.
Q3: How long will it take to quote the RFQs?
Normally, it will take 2-3 days.
Q4: Do you provide samples?
Yes, the samples will be free if the cost is not too high.
Q5: Which countries are your target markets?
America, Canada, Europe, Australia and New Zealand.
Q6: Do you have experience of doing business with overseas customers?
Yes, we have over 10 years exporting experience and 95% of our products were exported to overseas market. We specialized in the high quality OEM parts, we are familiar with the standard of ANSI, DIN, ISO, BS, JIS, etc..
Q7: Do you have reference customers?
Yes, we have been appointed as the supplier of Parker(USA) since 2012. "Supply the top quality precision machined parts" is our management philosophy, ON
TIME and EVERYTIME.