Features1. Advanced servo motor control technology was applied to increase the speed substantially and to reduce the transmission and vibration of the machine. 2. The injector is heated by water-bathing (not heating tube), which keeps the temperature of the injector more stable to improve the capsule seam absolutely, and reduces the problem of uneven capsule.3. Automatic Adjusting Die Alignment SystemLeft and right main shaft moulds use aligning-free design. If needed, the line can be adjusted by pressing one-touch aligning button.4. No timing gear is needed as the traditional soft capsule machine.
5. Automatic Filling Volume Adjustment SystemMedicine loading time and quantity can be adjusted automatically using touch screen during operation, which is more accurate and save more time .6. The program has build-in recipe saving function, so the operation data of different products can be accessed and called as needed.7. The main shaft left and right holes are machined by using the boring mill imported from Switzerland, so that the runout and parallelism of the left and right main shafts are up to the international advanced level.8. Micro-lubricant technology to reach cleaning-free of soft capsule.9. The compulsory cold air system is designed at two sides of soft capsule outlet area. Thus, the net gelatin wont be around the pill dropping unit.10. The pill-pressing operation process is simple and reliable due to the use of pneumatic clamping system.Also,there is a pressure gauge.11. Electric-driven lifting injector unit can stop at any position as needed to reduce the labor intensity of workers.12. Synchronism system design is applied, which greatly reduces the noise of whole equipment.13. Automatic Gelatin Ribbon Control SystemWe use contact sensors and servo motors to meet the customer's desire to automatically adjust the thickness of the ribbon, which has greatly reduced ribbon adjustment time and waste of ribbon and labor strength of operators. The operators only need to input the desired ribbon thickness number into the touch screen. We have used the laser sensor to do experiment at first, but the result turned out not to be well. The contact sensor is much better than the laser sensor because the color and the reflection of the gelatin is different.14. Patented hydro-cooling technique is applied to cool the gelatin, which avoid dew condensation problem that affect the formation of soft capsule on running pulley under high temperature and high humidity environment.
15. The PLC and touch screen from the Siemens is adopted for the electronic control system. All frequency converters are from Siemens; all relays are from ABB; all plug-socket components are from Weidmuller. Therefore, the electronic control system is more stable and durable.
16. The hopper has 2 layers. Water-bath heating to keep the temperature more uniform and stableTechnical parameters:Dimension | 2350x1200x2100mm(LxWxH) |
Weight | 1500kg |
Power | 12Kw,380V/60Hz/3Ph(can be modified as needed) |
Plunger Qty | 20 plungers |
Filling Volume | 0-2ml |
Filling Precision | ±0.5%(Oil)±1.5%(Suspension) |
Die Roll Size | φ150x250mm |
Die Roll Speed | 8RPM(Maximum) |
Output (20#OB) | 78,540pcs per hour(3RPM) |
YWJ250-IIIA(SERVO) Gelatin Melting System
Gelatin service tank
Medicine Preparation System JTM-80 standing colloid mill
Medicine service tank Drying Tumbler
Drying trays and vehicle Intelligent Tumble Dryer With Dehumidifier
Centrifuge