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Heller New Automatic SMT Soldering Machine Leadfree 13 Zones Air Reflow Oven for PCB Production Line

China Heller New Automatic SMT Soldering Machine Leadfree 13 Zones Air Reflow Oven for PCB Production Line, Find details about China Machine, SMT Machine from Heller New Automatic SMT Soldering Machine Leadfree 13 Zones Air Reflow Oven for PCB Production Line

Model NO.
1913MK5
Heated Tunnel Length
139" (354 Cm)
Conveyor Length on-Load
18" (46 Cm) *
Mesh Belt Pitch
0.5" (1.27 Cm)
Maximum Conveyor Speed
74"/Min (188 Cm/Min.)
Number of Heating Zones
Up13 Under 13
Cooling Areas
Up3 Under4
Trademark
Heller
Transport Package
Wooden Case Packing Vacuum Packing
Specification
5900MM x 1520MM x 1600mm
Origin
China
HS Code
8514109000
Model NO.
1913MK5
Heated Tunnel Length
139" (354 Cm)
Conveyor Length on-Load
18" (46 Cm) *
Mesh Belt Pitch
0.5" (1.27 Cm)
Maximum Conveyor Speed
74"/Min (188 Cm/Min.)
Number of Heating Zones
Up13 Under 13
Cooling Areas
Up3 Under4
Trademark
Heller
Transport Package
Wooden Case Packing Vacuum Packing
Specification
5900MM x 1520MM x 1600mm
Origin
China
HS Code
8514109000
Heller New Automatic SMT Soldering machine leadfree 13 zones air reflow oven for PCB production line



Products Description :

Best value SMT Reflow Oven in the market. Designed for Low Cost of Ownership.

  • 1913 Mark V Non-LGA
  • 1913 Mark V LGA

The ultimate high volume Surface Mount Technology production solution with belt speeds up to 1.4m/min to accommodate the fastest pick-and-place systems delivering the highest levels of repeatability with the lowest delta Ts.

Highest Yields and Tight Process Control

  • The most efficient heat transfer from extra high volume, high-velocity, heating modules, producing heater module response of less than one second to temperature changes of less than 0.1ºC, thereby maintaining profile integrity for heavy board loads.
  • Wide process window for "universal profiling" - allows many different boards to be run on a single temperature profile
  • Advanced 5 thermocouple PCB profiling and process parameter logging capability with the capacity to store up to 500 temperature recipes and 500 profile graphs

With a high-capacity, 26-inch wide heater module, the 1900 Mark V Series offers unmatched flexibility in board handling. The oven may be fitted with an adjustable single-rail edge hold conveyor/mesh belt combo, to carry even the largest boards or multi-board panels (up to 20 inches wide) through the oven.



 
 
 
Model1913MK5 (Air)1913MK5 (Nitrogen)
Electric Supply
Power Input (3 Phase) Standard480 volts480 volts
Breaker Size100 amps @ 480v100 amps @ 480v
kW12 - 19 Continuous12 - 19 Continuous
Typical Run Current30 - 40 amps @ 480v30 - 40 amps @ 480v
Optional Power Inputs Available208/240/380/400/415/440/480 VAC208/240/380/400/415/440/480 VAC
Frequency50/60 Hz50/60 Hz
Sequential Zone Turn OnSS
Dimensions
Overall Oven Dimensions232" (590cm) L x 60" (152cm) W x 63" (160cm) H232" (590cm) L x 60" (152cm) W x 63" (160cm) H
Typical Net Weight5445 lbs. (2470 kg)6217 lbs. (2820 kg)
Typical Shipping Weight6945 lbs. (3150 kg)7584 lbs. (3440 kg)
Typical Shipping Dimension244" x 73" x 83"620 x 185 x 210 cm
Computer Control
AMD or Intel Based ComputerSS
Flat Screen Monitor w/MountSS
Windows Operating SystemWindows 10 HomeWindows 10 Home
Auto Start SoftwareSS
Data LoggingSS
Password ProtectionSS
LAN NetworkingOO
Inert Atmosphere
Minimum PPM Oxygen-10-25 PPM*
Waterless Cooling w/ Flux
Separation System-O
Nitrogen On/Off Valve-O
Oxygen Monitoring System-O
Nitrogen Standby System-O
Typical Nitrogen Consumption-500 - 700 SCFH **
Additional Features
KIC Profiling SoftwareSS
Signal Light TowerSS
Powered Hood LiftSS
Five (5)Thermocouple ProfilingSS
Redundant Alarm SensorsOO
Intelligent Exhaust SystemOO
KIC Profiler / ECD ProfilerOO
Center Board SupportOO
Board Drop SensorOO
Board CounterOO
Bar Code ReaderOO
Custom Paint & DecalOO
Battery Backup for Conveyor and PCOO
GEM/SECS InterfacingOO
Mesh Belt Conveyor
Height From Floor36.2" + 2.4" (92 cm + 6 cm)36.2" + 2.4" (92 cm + 6 cm)
Maximum PCB Width22" (56 cm)22" (56 cm)
Space Required Between PCB's0.0" (0.0 cm)0.0" (0.0 cm)
Conveyor Length On-Load18" (46 cm) *3" (7.5 cm) *
Conveyor Length Off-Load18" (46 cm) *3" (7.5 cm) *
Heated Tunnel Length139" (354 cm)139" (354 cm)
Process Clearance Above Mesh Belt2.3" (5.8 cm)2.3" (5.8 cm)
Mesh Belt Pitch0.5" (1.27 cm)0.5" (1.27 cm)
Maximum Conveyor Speed74"/Min (188 cm/min.)74"/Min (188 cm/min.)
Conveyor Direction Left to RightSS
Conveyor Direction Right to LeftOO
Conveyor Speed ControlClosed LoopClosed Loop
Edge Hold Conveyor System Option
Height from Floor - Standard37.8" + 2.4" (96 cm + 6 cm)37.8" + 2.4" (96 cm + 6 cm)
Height from Floor - Optional35.4" + 2.4"(90 cm + 6 cm)35.4" + 2.4"(90 cm + 6 cm)
Clearance Above & Below Conveyor Pins1.15" (2.9 cm)1.15" (2.9 cm)
Length of PCB Support Pins.187" (4.75 mm).187" (4.75 mm)
3 mm long support pinsOO
Minimum/Maximum Board Width2" - 22" (5 - 56 cm)24" (61cm) Optional**2" - 22" (5 - 56 cm)24" (61cm) Optional**
Power Width AdjustmentSS
Computer Controlled Width AdjustOO
Auto Lubrication SystemSS
Forced Convection Zones
Top & Bottom1313
Heater TypeInstant response open coilInstant response open coil
Heater MaterialNichromeNichrome
Profile Change Time5 - 15 minutes5 - 15 minutes
Temperature Control
Accuracy of Temperature Controller+ .1ºC+ .1ºC
Cross-Belt Temperature Tolerance+ 3.0ºC+ 3.0ºC
Heater Wattage Per Zone5400 w***5400 w***
Temperature Range Standard60-350ºC60-350ºC
High Temperature Up to 450ºCOO
Cooling Systems
Number of Cooling Zones Standard34
Additional Cooling ZonesOO
Water Cooling-O
Notes:S = Standard, O = Optional.




Features and benefits of Mark 5 series SMT reflow system:
 
1. New Flux System Virtually Eliminates Maintenance
This new flux collection system traps the fl ux in a separate collection box with easy to remove plates. As a result, the oven tunnel is kept clean - thus saving time consuming P.M. A collection jar captures the fl ux and can be removed while the oven is running for the ultimate in time savings!

2.Enhanced Heater Modules
Enhanced flow heater modules with 40% larger impellar, blanket the PCB with heat for the lowest delta Ts on the toughest boards! Additionally, the Uniform Gas Management system eliminates net flow which results in nitrogen consumption reductions of up to 40%!

3.Ultra-Parallel Conveyor System
Four (4) lead screws ensures the tightest tolerances and parallelism - even on boards with 3mm clearance at the edges!

4.Fastest Cooling Rates
The new Blow Thru Cooling module provides cool rates of >3º C/sec - even on LGA 775! That rate meets even the most demanding lead-free profile requirements!

5. Process Control
Powered by ECD, this innovative software package provides three levels of process control from Reflow Oven CPK, to Process CpK and Product Traceability, this software ensures that all parameters are optimized and SPC reporting is fast and easy.
  • Watches your Reflow process for you
  • Enables audit recall down to board level to your clients
  • Recall reflow data for Playback by part number, Board In/out and other search criteria for ISO and customer audit trace-ability
  • Immediate notification of any out of spec conditions
  • Engineers can automatically be notified by pager or e-mail
  • Dramatically reduce scrap and rework
  • KNOW that the assemblies have been processed within spec and have the DATA to prove it
6. New Frame
More than simply beautiful, this new frame utilizes twice the insulation. This modification alone, reduces heat loss and saves up to 40% on electricity costs!

7. Lead Free Certified

More Lead free product has been run on Heller machines than any other! Heller has pioneered the Lead Free Reflow process by working closely with the Japanese OEM's and International ODM's and EMS's to refine the Lead Free process. The Mark V system includes features that provide:

  • "Spike Zone" design to minimize liquidous time
  • Ultra fast cooling rates of 3-5 Deg/Sec to form perfect grain structure
  • More heated zones than any other competitor to allow "Profile Sculpting"
8. Lowest Cost of Ownership

With Heller's Balanced Flow Heater Module (BFM) technology the cost of running nitrogen has been reduced by up to 50%! And the LOW KW features have reduced Electrical consumption by up to 40%! Cost savings on nitrogen and electricity combined of $15,000 - $18,000 per year have been realized by our customers!

9. Best Return on Investment (ROI)

Total savings of $22,000 - $40,000 per year can be achieved with the new Mark III system for the fastest ROI in the industry!



Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified  company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology



Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in Russia, Iran, Vietnam, Malaysia and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


Partial Certificate of Honor:
We are National High-tech Enterprise
We passed ISO certifications and lot of Patent certificate
All the machines have CE and ROHS certifications



SMT whole line support
We provide SMT equipment and solutions for the whole line.


Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.


Customer size:
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.


Customer visited factory:


Our activity high light part:
Heller New Automatic SMT Soldering Machine Leadfree 13 Zones Air Reflow Oven for PCB Production Line

Packing: VACUMME +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.

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