China Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold, Find details about China Two Piece Toilet High Pressure Casting Machine, Toilet Bowl with Tank Pressure Casting Machine from Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold
The high pressure casting machine with 2-12 module can produce two piece toilet water closet, water closet bowl, which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of two piece water closet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.
1. Suitable for producing different model two piece toilet bowl.
2. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.
Capacity calculation, sample by 12 sets module type | ||
Daily working time | 22.5 | Hours/day |
1350 | Mins/day | |
Q'ty of module | 12 | 1 pcs of mould/module |
Casting cycle | 30 | Mins |
Daily output | 540 | pcs |
Average manpower output | ||
Q'ty of shift per day | 3 | |
Manpower per shift | 4 | |
Average manpower output | 45 | 45 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley |
No. | Items | Contents |
1 | Demoulding method | Vertical lifting+ Transverse horizontal+ vacuum suction+ compressed air |
2 | Mould close method | mould close by hydraulic |
3 | Pressure of mould close | 40-60T |
4 | Accurate of mould close | ±0.25mm |
5 | Working pressure intensity of this system | 18-20Mpa |
6 | Pressure of low-pressure slip feeding | 0.15-0.2MPa |
7 | Pressure of hi-pressure slip feeding | 0.8-1.0MPa |
8 | Method to increase pressure for slip feeding | Hydraulic pressurize or pneumatic pressurize |
9 | Pressure of compressed air | 0.6-0.8MPa |
10 | Air consumption (/module) | 0.2M³/h/station |
11 | Pressure of water resource | 0.3MPa |
12 | Water consumption (/module) | 0.025M³/h/station |
13 | Quantity of mould | 2-12 sets resin working mould |
14 | Total casting cycle | 20~25min/cycle (adjustable) |
15 | Total install power | 5.5kw/station +12kw(adjustable) |
16 | Method of green body taking | Lifting and down of mould to take the green base by automatically |
17 | Total weight | =11.3T/station + 13.5t |
18 | Dimension | L: 2500mm* station quantity+5300, W: 5750mm, H: 4000mm(max) |
19 | Hydraulic system flow | Low pressure 50L/Min, high pressure 5.1L/min; |
20 | Flow of hydraulic system of slip pressurize cylinder | 5.7L/Min |
Item No | Parts name | Brand | Remarks |
1 | PLC | Siemens | 1200-1500 Series |
2 | Touching screen | Kinco | |
3 | Pneumatic control cabinet | SMC | Integrated control |
4 | Pneumatic control elements | SMC | Air pipe, valve |
5 | Travel Switch | Schneider | |
6 | Proximity switch | Pepperl fuchs | |
7 | Water drop seperator | SMC | |
8 | Micro-mist seperator | SMC | |
9 | Cycle vacuum pump | Nash | |
10 | Speed control valve | SMC | |
11 | Cylinder | SMC | |
12 | Solenoid valve | SMC | |
13 | Reducing valve | SMC | |
14 | Electric elements | Schneider and Omron | |
15 | Safety curtain | Omron | |
16 | Hydraulic valve group | Rexroth | |
17 | Seal of hydraulic station | Parker |
Working condition | ||
Slip temperature | 35±2 | ºC |
Absorption slip thickness | 8-9mm | 45mins |
Casting workshop temperature | 30±2 | ºC |
Relative humidity | 65±2 | ° |
Air source pressure | ≥0.6 | Mpa |
Water pressure | ≥0.3 | Mpa |
Water condition for cleaning mold | 1 | μm |
Water source filter | 10 | μm |