Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

China Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold, Find details about China Two Piece Toilet High Pressure Casting Machine, Toilet Bowl with Tank Pressure Casting Machine from Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

Model NO.
HPC-2 WC-4F
Casting Method
Rim Stick with Body
Casting Slip Pressure
0.8-1MPa
Pressurize Method
by Hydraulic Staion
Trademark
HEXIANG
Transport Package
Flat Rack Container by Sea or by Bulk
Specification
2-12 module depends on capacity
Origin
China
HS Code
8474809090
Model NO.
HPC-2 WC-4F
Casting Method
Rim Stick with Body
Casting Slip Pressure
0.8-1MPa
Pressurize Method
by Hydraulic Staion
Trademark
HEXIANG
Transport Package
Flat Rack Container by Sea or by Bulk
Specification
2-12 module depends on capacity
Origin
China
HS Code
8474809090
Product Description

The high pressure casting machine with 2-12 module can produce two piece toilet water closet, water closet bowl, which is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of two piece water closet.
Its' advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

Detailed Photos
2-12 moulds two piece toilet bowl high pressure casting machine for sanitary ware includes:
  1. Main body parts;
  2. Green bases conveyor system;
  3. Hydraulic closing mold system;
  4. Pressurize casting slip system;
  5. Feeding and return slip system;
  6. Compressor air system;
  7. Vacuum demoulding system;
  8. Supply water system;
  9. Cleaning mold system;
  10. Electrical auto control system;
  11. Others customized device.
Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold
Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

The high pressure casting machine produces rim of water closet, it mainly includes the following parts:
  1. Main body parts;
  2. Hydraulic closing mold system;
  3. Pressurize casting slip system;
  4. Feeding and return slip system;
  5. Compressor air system;
  6. Vacuum demoulding system;
  7. Supply water system;
  8. Cleaning mold system;
  9. Electrical auto control system;
  10. Others customized device.
Machine advantage

1. Suitable for producing different model two piece toilet bowl.
2. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

Capacity calculation, sample by 12 sets module type
Daily working time22.5Hours/day
1350Mins/day
Q'ty of module121 pcs of mould/module
Casting cycle30Mins
Daily output540pcs
Average manpower output
Q'ty of shift per day3 
Manpower per shift4 
Average manpower output4545 pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching, body turnover, rim sticking and handle the body up to trolley
 
Product Parameters
No.Items Contents
1Demoulding methodVertical lifting+ Transverse  horizontal+ vacuum suction+ compressed air
2Mould close method mould close by hydraulic
3Pressure of mould close40-60T
4Accurate of mould close±0.25mm
5Working pressure intensity of this system18-20Mpa
6Pressure of low-pressure slip feeding0.15-0.2MPa
7Pressure of hi-pressure slip feeding0.8-1.0MPa
8Method to increase pressure for slip feedingHydraulic pressurize or pneumatic pressurize
9Pressure of compressed air 0.6-0.8MPa
10Air consumption (/module)0.2M³/h/station
11Pressure of water resource 0.3MPa
12Water consumption (/module)0.025M³/h/station
13Quantity of mould2-12 sets resin working mould
14Total casting cycle 20~25min/cycle (adjustable)
15Total install power5.5kw/station +12kw(adjustable)
16Method of green body taking Lifting and down of mould to take the green base by automatically  
17Total weight =11.3T/station + 13.5t
18DimensionL: 2500mm* station quantity+5300, W: 5750mm, H: 4000mm(max)
19Hydraulic system flowLow pressure 50L/Min, high pressure 5.1L/min;
20Flow of hydraulic system of slip pressurize cylinder5.7L/Min

 
Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold
Item NoParts nameBrandRemarks
1PLCSiemens1200-1500 Series
2Touching screenKinco 
3Pneumatic control cabinetSMCIntegrated control
4Pneumatic control elementsSMCAir pipe, valve
5Travel SwitchSchneider 
6Proximity switchPepperl fuchs 
7Water drop seperatorSMC 
8Micro-mist seperatorSMC 
9Cycle vacuum pumpNash 
10Speed control valveSMC 
11CylinderSMC 
12Solenoid valveSMC 
13Reducing valveSMC 
14Electric elementsSchneider and Omron  
15Safety curtainOmron 
16Hydraulic valve groupRexroth 
17Seal of hydraulic stationParker 

 
Working principle
 
Initial status
Turn on the hydraulic cylinder of the slip booster system. The mold is clamped and compressed by the molding press cylinder to the origin position, and the operation program enters the standby initial state.
Casting
The slip is feed into the mold at low pressure through the casting pipeline, and automatically switched to high pressure casting after the cavity of the model is filled with slip. After the set time is reached, the casting stops, the slip master valve opens, and the slip booster releases pressure and automatically returns to the slip.
Mold de-moulding
The compressed air system and vacuum demolding system are activated, the main vacuum valve is opened, and the auxiliary demolding air valve is opened; the compression cylinder starts, and the mold compression plate opens slowly. After reaching the set opening distance, it will automatically switch to rapid opening, and after reaching the predetermined position, mold opening stops. Before taking the green base, the pallet is automatically sent to the predetermined taking green base position to get the green base.
Mould closing
The side mold close, and the main pressure cylinder compress and close the upper mould, side mould, and bottom mould, then return to the initial state for the next cycle.
This machine adds automatic/manual control, mould input control, etc. according to the production situation. According to the actual production situation, all equipment can be manually operated, or any station can be operated separately, and the operation process of one or several stations can be cut off at any time during the automatic control process, so as to timely perform machine fault processing or technical adjustments, etc.
Working principle of hydraulic system
The toilet casting hydraulic system is composed of an oil tank unit, an oil pump motor unit, a hydraulic valve group and hydraulic accessories; the main pump adopts the double pump RZ5.1/3-45 of Hawe from Germany, which has low pressure, large flow and small high pressure. The use characteristics of flow, the use of smaller motor power to achieve high-voltage control of the system, save energy, and meet the requirements of the system.
The slip cylinder adopts the form of a hydraulic cylinder driving the slip cylinder, which realizes the purpose of a small flow system to control a large slip cylinder; the system is composed of an oil pump motor and hydraulic components.

 
Appliable products

Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

Machine using condition
Working condition
Slip temperature35±2ºC
Absorption slip thickness8-9mm45mins
Casting workshop temperature30±2ºC
Relative humidity65±2°
Air source pressure≥0.6Mpa
Water pressure≥0.3Mpa
Water condition for cleaning mold1μm
Water source filter10μm
Company Profile
 

Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold

Two Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working MoldTwo Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working MoldTwo Piece Toilet Bowl High Pressure Casting Technology Machine with 2-12 Sets Resin Working Mold