Pre-Mixing & Metallic Blending & Metallic Bonding
China Pre-Mixing & Metallic Blending & Metallic Bonding, Find details about China Powder Coating Production Line, Powder Paint Production Line from Pre-Mixing & Metallic Blending & Metallic Bonding
Basic Info.
Model NO.
TOPSUN HM
Model NO.
TOPSUN HM
Product Desciption
1. Mixers:
1.1 Automatic Container Mixer
Automatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connnected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC
Main Features:
Several detachable containers for circular operation
High efficiency
Adopting PLC to realize automation
Homogenized mixture
No curing granule
Convenient for cleaning and maintenance
Safe and relaiable operation
Technical Data:
1.2 High Speed Pre-Mixer:
Features:
High efficiency & easy operation
Easy color changing, safe cleaning
Combined mixing & crushing as one
Mixing time preseting, short & homogeneous
Excellent sealing, powder leaking free
Vertical or horizontal type as optional
Technical Data:
1.3 Double Cone Mixer:
This twin-cone mixer is composed of a rotating container with two cones and two stirrers. This machine is applicable for powder coating, pharmaceutical, chemical, foodstuff, dyestuff, and other multi-compound materials. It has remarkable effect in mixing powders and particles with relatively good fluidity. Its barrel is made of stainless steel, which is polished both inside and outside, featuring beautiful appearance and easy operation.
Technical Data:
2. Twin-Screw Extruder
2.1 High torque & High Speed Rotation Twin-Screw Extruder:
Main Features:
*Full Gearbox from professional OEM maker, low noise, durable longevity
*High screw speed, high shearing, quick discharge
*Independent lube oil cooling system design
*Torque limiter to protect the drive train
*Suitable for reclaim powder, special powder production
*Split design of barrel and liner inserts for easy cleaning and maintainence
*Top & Side feeding options
*Other features same as conventional type extruder
Technical Parameters:
2.2 Conventional Type Co-Rotation Parallel Twin Screw Extruder
Features:
*Strong shearing, easy cleaning
*Accurate auto temperature control, high cooling & heating exchagne
*Hinged clamshell type barrel opening, segmented liners for easy replacing and cost saving
*Feeder easy assembly & disassembly, inner structure to avoid agglomeration
*Configurable screw applied for defferent powder formulas
*Screw and barrel adopt special materials like Cr12MoV, CPM, etc., high wearing resisting
*Quite gearbox with low noise dB level
*Torque limiter to protect the drive train
*Low energy consumption
Technical Parameters:
2.3 Lab Type Extruder
Technical Parameters:
3 Cooling Belt
3.1 Water Cooled Cooling Belt with Flaker:
Features:
Consistent quality imported steel belt
Bottom cooling water spraying system, installed heating and cooling device
Equipped with guide device to avoid deforming
Better cooling result, higher efficient productivity
Few maintenance and easy cleaning
Chips thickness and roller speed adjustable
Crusher with finger pin and teeth type
Minimized cross contamination, simple operation
Technical Parameters:
3.2 Air Cooled Type Caterpillar Cooling Belt with Flaker:
Features:
Stainless steel made caterpillar, air cooling
Flake chips thichness and conveying speed adjustable
Reasonable design for cooling rollers inside, professional surface treatment to avoid water leaking and rust
Installed with simplified air conditioning device
Safe operation, like emergency button, clockwise and counter-clockwise rotation.
Technical Parameters:
3.3 PU Type Air Cooled Cooling Belt
Features:
Adjustable thichness and roller speed
Air cooled to avoid cross contamination
Roller and crusher equipped with overload protection
High efficiencies
One piece PU belt to faciliate easy cleaning and maintenance
Compact design for limited space
Technical Parameters:
4 ACM (Air Classifier Mill) Grinding System
Features:
Safety in accordance with EU explosion resistant standard ATEX/PSR11
Low noise design (from mill to fan system)
Particle size distribution adjustable on request
Mill body temperature and air intake volume monitoring
Rotary sieve with unique design and durable for mesh wear issue
Whole grinding system designed for powder dust free
Finished powder products with more than 98 percent
High output, easy operation cleaning and maintenance
Technical Parameters:
Company:
Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences in this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.
We passed CE certification approval and ATEX explosion resistant test, etc. international standards, we do know how to meet the diversified and customized made requests of our customers.
Our everlasting business philosophy: consistant quality, effective communication, responsible service.
1.1 Automatic Container Mixer
Automatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connnected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC
Main Features:
Several detachable containers for circular operation
High efficiency
Adopting PLC to realize automation
Homogenized mixture
No curing granule
Convenient for cleaning and maintenance
Safe and relaiable operation
Technical Data:
| Model | Volume (L) | Output (kg/tank) | Mixing Motor (kw) | Tilting Motor (kw) | Crushing Motor (kw) | Mixing Time (min) | Control Mode | Overall Dimensions (MM) |
| FHJ-15 | 15 | 8 | 1.5 | 5-10 | PLC | 750*480*950 | ||
| FHJ-120 | 120 | 60 | 5.5 | 0.2 | 5-10 | PLC | 1800*1800*1950 | |
| FHJ-150 | 150 | 70 | 5.5 | 0.37 | 2.2 | 5-10 | PLC | 2150*1100*2300 |
| FHJ-300 | 300 | 150 | 15 | 3 | 2.2 | 5-10 | PLC | 2150*1100*2300 |
| FHJ-600 | 600 | 300 | 22 | 4 | 4 | 5-10 | PLC | 2650*1250*2700 |
| FHJ-1000 | 1000 | 500 | 30 | 4 | 4 | 5-10 | PLC | 2900*1550*3100 |
| FHJ-2000 | 2000 | 1000 | 45 | 5.5 | 5.5 | 5-10 | PLC | 3500*2350*3650 |
1.2 High Speed Pre-Mixer:
Features:
High efficiency & easy operation
Easy color changing, safe cleaning
Combined mixing & crushing as one
Mixing time preseting, short & homogeneous
Excellent sealing, powder leaking free
Vertical or horizontal type as optional
Technical Data:
| Model | Volume (L) | Mixing Motor (kw) | Crushing Motor (kw) | Mixing Time (min) | Overall Dimensions (mm) |
| GHJ-20 | 20 | 0.55 | 0.37 | 3-5 | 700*500*800 |
| GHJ-100 | 100 | 3 | 1.5 | 3-5 | 1000*600*900 |
| GHJ-200 | 200 | 5.5 | 3 | 3-5 | 1500*900*1400 |
| GHJ-300 | 300 | 7.5 | 4 | 3-6 | 1800*900*1400 |
| GHJ-500 | 500 | 15 | 5.5 | 4-6 | 1800*1300*1800 |
| GHJ-800 | 800 | 18.5 | 7.5 | 4-6 | 1900*1300*2000 |
| GHJ-1000 | 1000 | 22 | 7.5 | 4-6 | 2300*1400*2000 |
1.3 Double Cone Mixer:
This twin-cone mixer is composed of a rotating container with two cones and two stirrers. This machine is applicable for powder coating, pharmaceutical, chemical, foodstuff, dyestuff, and other multi-compound materials. It has remarkable effect in mixing powders and particles with relatively good fluidity. Its barrel is made of stainless steel, which is polished both inside and outside, featuring beautiful appearance and easy operation.
Technical Data:
| Model | Volume (L) | Output (kg/tank) | Rotating Motor (kw) | Mixing Motor (kw) | Mixing Time (min) | Overall Dimensions (mm) |
| SXH-100 | 300 | 150 | 1.5 | 1.5 | 0-30 | 1760*830*2030 |
| SXH-200 | 400 | 200 | 1.5 | 1.5 | 0-30 | 1830*830*2150 |
| SXH-300 | 600 | 300 | 2.2 | 1.5 | 0-30 | 1980*1000*2275 |
| SXH-500 | 1000 | 500 | 4 | 4 | 1-30 | 2630*1140*2620 |
| SXH-1000 | 2000 | 1000 | 5.5 | 5.5 | 0-30 | 3060*1440*2860 |
| SXH-1500 | 3000 | 1500 | 7.5 | 7.5 | 0-30 | 3700*2000*2970 |
| SXH-2000 | 4000 | 2000 | 8.5 | 8.5 | 0-30 | 3800*2500*3500 |
2. Twin-Screw Extruder
2.1 High torque & High Speed Rotation Twin-Screw Extruder:
Main Features:
*Full Gearbox from professional OEM maker, low noise, durable longevity
*High screw speed, high shearing, quick discharge
*Independent lube oil cooling system design
*Torque limiter to protect the drive train
*Suitable for reclaim powder, special powder production
*Split design of barrel and liner inserts for easy cleaning and maintainence
*Top & Side feeding options
*Other features same as conventional type extruder
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length (mm) | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| TSX-40 | 80-260 | 40 | 16D | 0-800 | 11/15/18.5 | 0.55 | 8 | 1850*700*1750 |
| TSX-52 | 150-450 | 52 | 16D | 0-800 | 22/30/37 | 0.75 | 10 | 2700*900*2200 |
| TSX-65 | 400-1000 | 65 | 16D | 0-800 | 45/55/75 | 1.1 | 12 | 2900*1000*2400 |
| TSX-75 | 800-1200 | 75 | 16D | 0-800 | 75/90 | 1.5 | 16 | 3100*1200*2500 |
| TSX-85 | 1200-1800 | 85 | 16D | 0-800 | 90/110 | 2.2 | 20 | 3700*1500*2900 |
2.2 Conventional Type Co-Rotation Parallel Twin Screw Extruder
Features:
*Strong shearing, easy cleaning
*Accurate auto temperature control, high cooling & heating exchagne
*Hinged clamshell type barrel opening, segmented liners for easy replacing and cost saving
*Feeder easy assembly & disassembly, inner structure to avoid agglomeration
*Configurable screw applied for defferent powder formulas
*Screw and barrel adopt special materials like Cr12MoV, CPM, etc., high wearing resisting
*Quite gearbox with low noise dB level
*Torque limiter to protect the drive train
*Low energy consumption
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| SLJ-40 | 80-220 | 40 | 16D | 0-500 | 11/15/18.5 | 0.55 | 4 | 1800*600*1700 |
| SLJ-50 | 150-300 | 50 | 16D | 0-500 | 22/30 | 0.75 | 8 | 2600*700*2000 |
| SLJ-55 | 300-400 | 55 | 16D | 0-500 | 30/37 | 0.75 | 8 | 2700*900*2300 |
| SLJ-60 | 400-600 | 60 | 16D | 0-500 | 45 | 1.1 | 12 | 2750*1000*2350 |
| SLJ-75 | 600-800 | 75 | 16D | 0-500 | 55 | 1.5 | 12 | 2900*1100*2400 |
| SLJ-80 | 800-1200 | 80 | 16D | 0-500 | 75/90 | 2.2 | 20 | 3700*800*2800 |
2.3 Lab Type Extruder
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| TSX-20 | 0.2-10 | 22 | 16D | 0-600 | 2.2-4 | 0.1 | 2 | 1600*300*850 |
| SLJ-30 | 1-30 | 30 | 16D | 0-500 | 3-5.5 | 0.18 | 3.2 | 1430*550*1300 |
| SLJ-32 | 40-80 | 32 | 16D | 0-500 | 7.5/11 | 0.25 | 3.2 | 1600*500*1500 |
3 Cooling Belt
3.1 Water Cooled Cooling Belt with Flaker:
Features:
Consistent quality imported steel belt
Bottom cooling water spraying system, installed heating and cooling device
Equipped with guide device to avoid deforming
Better cooling result, higher efficient productivity
Few maintenance and easy cleaning
Chips thickness and roller speed adjustable
Crusher with finger pin and teeth type
Minimized cross contamination, simple operation
Technical Parameters:
| Model | Roller Dia. (mm) | Belt Width (mm) | Belt Length (mm) | Drive Motor (kw) | Capacity (kg/h) | Cooling Mode | Overall Dimensions (mm) |
| GDY-406 | 220 | 600 | 4000 | 1.5 | 200-400 | Cooled Water | 4000*750*1600 |
| GDY-508 | 325 | 800 | 5000 | 3 | 400-500 | Cooled Water | 5000*900*1800 |
| GDY-510 | 325 | 1000 | 5000 | 3 | 500-700 | Cooled Water | 5000*1100*1900 |
| GDY-610 | 440 | 1000 | 6000 | 4 | 600-800 | Cooled Water | 6000*1100*1900 |
| GDY-612 | 440 | 1200 | 6000 | 4 | 700-900 | Cooled Water | 6000*1400*1900 |
| GDY-712 | 600 | 1000 | 7000 | 5.5 | 900-1200 | Cooled Water | 7000*1400*2000 |
3.2 Air Cooled Type Caterpillar Cooling Belt with Flaker:
Features:
Stainless steel made caterpillar, air cooling
Flake chips thichness and conveying speed adjustable
Reasonable design for cooling rollers inside, professional surface treatment to avoid water leaking and rust
Installed with simplified air conditioning device
Safe operation, like emergency button, clockwise and counter-clockwise rotation.
Technical Parameters:
| Model | Roller Dia. (mm) | Belt Width (mm) | Belt Length (mm) | Drive Motor (kw) | Blower Motor (kw) | Capacity (kg/h) | Cooling Mode | Overall Dimensions (mm) |
| JFY-204 | 160/160 | 400 | 2000 | 0.55 | 200-400 | 30-100 | Chilled Water&Air | 2000*450*900 |
| JFY-406 | 160/220 | 600 | 4000 | 0.75 | 400-500 | 100-220 | Chilled Water&Air | 4000*850*950 |
| JFY-508 | 180/325 | 700 | 5000 | 0.75 | 500-700 | 220-400 | Chilled Water&Air | 5000*1050*1200 |
| JFY-510 | 180/325 | 800 | 5000 | 1.1 | 600-800 | 400-500 | Chilled Water&Air | 5000*1150*1200 |
| JFY-610 | 180/325 | 800 | 6000 | 1.1 | 700-900 | 500-700 | Chilled Water&Air | 6000*1150*1200 |
| JFY-710 | 180/325 | 1000 | 6000 | 1.5 | 900-1200 | 600-900 | Chilled Water&Air | 7000*1250*1450 |
| JFY-812 | 180/325 | 1000 | 7000 | 2.2 | 900-1200 | 900-1200 | Chilled Water&Air | 8000*1650*1600 |
3.3 PU Type Air Cooled Cooling Belt
Features:
Adjustable thichness and roller speed
Air cooled to avoid cross contamination
Roller and crusher equipped with overload protection
High efficiencies
One piece PU belt to faciliate easy cleaning and maintenance
Compact design for limited space
Technical Parameters:
| Model | Roll Dia. (mm) | Band Width (mm) | Band Length (mm) | Motor Power (kw) | Throughput (kg/h) | Dimensions (mm) |
| PFY-104 | 156 | 400 | 1000 | 1.1 | 50 | 1000*870*1050 |
| PFY-206 | 220 | 600 | 2000 | 1.1 | 150 | 2000*1150*1100 |
| PFY-208 | 445 | 800 | 2000 | 2.2 | 300 | 2000*1100*1100 |
| PFY-210 | 445 | 1000 | 2000 | 2.2 | 500 | 2000*1300*1100 |
| PFY-310 | 622 | 1000 | 3000 | 2.2 | 800 | 2000*1300*1200 |
4 ACM (Air Classifier Mill) Grinding System
Features:
Safety in accordance with EU explosion resistant standard ATEX/PSR11
Low noise design (from mill to fan system)
Particle size distribution adjustable on request
Mill body temperature and air intake volume monitoring
Rotary sieve with unique design and durable for mesh wear issue
Whole grinding system designed for powder dust free
Finished powder products with more than 98 percent
High output, easy operation cleaning and maintenance
Technical Parameters:
| Model | Mill Motor kw | Rotor rpm | Classifier Motor | Classifier rpm | Fan kw | Air cbm/h | Capacity kg/h | Overall dimensions mm |
| ACM-02 | 2.2 | 12000 | 0.37 | 0-3000 | 3 | 350 | 2-30 | 1430*550*1300 |
| ACM-05 | 4 | 11000 | 0.75 | 0-3000 | 4 | 800 | 30-80 | 2100*1000*2150 |
| ACM-10 | 7.5 | 7000 | 1.5 | 0-3000 | 11 | 2500 | 100-260 | 6200*1250*3200 |
| ACM-15 | 11 | 7000 | 1.5 | 0-3000 | 15 | 3000 | 200-350 | 6500*1300*3300 |
| ACM-20 | 15 | 6600 | 2.2 | 0-3000 | 22 | 3500 | 300-400 | 7500*1300*3600 |
| ACM-30 | 22 | 5500 | 3 | 0-3000 | 30 | 4500 | 400-550 | 7900*1500*3600 |
| ACM-40 | 30 | 4600 | 5.5 | 0-3000 | 37 | 5500 | 600-800 | 8000*1700*3600 |
| ACM-50 | 37 | 4000 | 7.5 | 0-3000 | 45 | 6500 | 1000-1200 | 9000*1900*3900 |
| ACM-60 | 45 | 3500 | 7.5 | 0-3000 | 55 | 8000 | 1200-1600 | 9000*2000*4000 |
Company:
Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences in this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.
We passed CE certification approval and ATEX explosion resistant test, etc. international standards, we do know how to meet the diversified and customized made requests of our customers.
Our everlasting business philosophy: consistant quality, effective communication, responsible service.
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