Hot Sale High Efficiency Metal Melting Furnace for Iron Copper Steel
China Hot Sale High Efficiency Metal Melting Furnace for Iron Copper Steel, Find details about China Metal Melting Furnace, Industry Furnace from Hot Sale High Efficiency Metal Melting Furnace for Iron Copper Steel
Basic Info.
Model NO.
GW-5T
Furnace Capacity
5t
Melting Rate
5 Ton/Hour
Rated Power
3000kw
Input Voltage
950V, Double-Three Phase
Input Current
912A*2
Transformer Capaicty
3150kVA
Furnace Structure
Steel Shell
Furnace Features
Hydraulic Pouring
Cooling Way
Water Cooling
Energy Saving
5-10%
Delivery Time
50-60 Days
Warranty
3 Years
Installation Guiding
Yes
Contruction Drawing
Yes
Maintenance Service
Yes
Trademark
Hengyang
Transport Package
International Export Packing Standard
Specification
3330*3000*2930mm
Origin
Guangdong China
HS Code
8514200090
Model NO.
GW-5T
Furnace Capacity
5t
Melting Rate
5 Ton/Hour
Rated Power
3000kw
Input Voltage
950V, Double-Three Phase
Input Current
912A*2
Transformer Capaicty
3150kVA
Furnace Structure
Steel Shell
Furnace Features
Hydraulic Pouring
Cooling Way
Water Cooling
Energy Saving
5-10%
Delivery Time
50-60 Days
Warranty
3 Years
Installation Guiding
Yes
Contruction Drawing
Yes
Maintenance Service
Yes
Trademark
Hengyang
Transport Package
International Export Packing Standard
Specification
3330*3000*2930mm
Origin
Guangdong China
HS Code
8514200090
Product Desciption
Application of Induction furnace
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Why choose us
With strong design, application and manufacturing capacity, hundreds of mechanical processing equipment, a group of experienced engineering technicians who have been engaged in high and intermediate frequency product design and manufacturing for more than 20 years and serve as our backbone, we have absorbed domestic and international advanced technologies as well as excellent workmanship and reliability of former products based on years of practice and improvement, have been known for rational design, stable performance, easy operation and attractive price across China and have been widely recognized by customers, and have helped our customers to obtain good production and economic benefits. Our products are exported to Europe,Africa, Russia, Uzbekistan,Middle East ,India, Malaysia, Bangladesh, Korea, Vietnam, Iran and other country or region.
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
| Equipment Type | Power input | Power Output | Melting time | Electricity consumption per ton of material (KW) | ||||||||
| (Furnace capacity) | (three-phase four-wire 50/60HZ) | (Minutes) | ||||||||||
| Equipment power | Incoming line voltage | Into the line current | Matching transformer | DC current | DC voltage | IF voltage | IF frequency | Steel | Copper | Aluminum | ||
| (kw) | (V) | (A) | (A) | (V) | (V) | (Khz) | ||||||
| GW--0.05T | 50 | 380 | 80 | 50 | 100 | 500 | 750 | 1 | 20-40 | 750 | 510 | 650 |
| GW--0.1T | 100 | 380 | 160 | 100 | 200 | 500 | 750 | 1 | 20-40 | 700 | 510 | 640 |
| GW--0.15T | 160 | 380 | 256 | 200 | 320 | 500 | 750 | 1 | 20-40 | 650 | 500 | 630 |
| GW--0.25T | 200 | 380 | 320 | 250 | 400 | 500 | 750 | 1 | 20-45 | 650 | 500 | 610 |
| GW--0.35T | 250 | 380 | 400 | 315 | 500 | 500 | 750 | 1 | 20-45 | 650 | 490 | 600 |
| GW--0.5T | 350 | 380 | 560 | 400 | 700 | 500 | 750 | 0.8 | 30-50 | 630 | 480 | 570 |
| GW--0.75T | 500 | 380 | 800 | 630 | 1000 | 500 | 750 | 0.8 | 40-50 | 620 | 470 | 560 |
| GW--1T | 800 | 380 | 1280 | 1000 | 1600 | 500 | 750 | 0.7 | 40-50 | 620 | 460 | 550 |
| 750 | 656 | 1000 | 808 | 990 | 1480 | |||||||
| GW--1.5T | 1000 | 380 | 800 | 1250 | 1000 | 500 | 750 | 0.7 | 40-60 | 600 | 450 | 540 |
| 750 | 820 | 1250 | 1010 | 990 | 1480 | |||||||
| GW--2T | 1400 | 750 | 1148 | 1800 | 1414 | 990 | 1480 | 0.5 | 45-60 | 600 | 440 | 530 |
| 750 | 574 | 1800 | 707 | 990 | 1480 | |||||||
| GW--3T | 2000 | 750 | 820 | 2500 | 1010 | 990 | 1480 | 0.5 | 50-70 | 580 | 430 | 520 |
| GW--5T | 3000 | 950 | 1140 | 4000 | 1190 | 1260 | 1900 | 0.3 | 50-80 | 570 | 420 | 510 |
| GW--10T | 6000 | 950 | 2280 | 8000 | 2380 | 1260 | 1900 | 0.3 | 50-90 | 560 | 410 | 490 |
| GW--15T | 8000 | 950 | 1520 | 10000 | 1590 | 1260 | 1900 | 0.3 | 50-90 | 550 | 400 | 480 |
| GW--20T | 10000 | 950 | 1900 | 12500 | 1980 | 1260 | 1900 | 0.25 | 50-90 | 530 | 400 | 470 |
| GW--30T | 15000 | 950 | 2850 | 20000 | 2980 | 1260 | 1900 | 0.25 | 50-90 | 520 | 400 | 450 |
| Item | Product Name | Qty |
| 1 | Power Supply Cabinet | 1 |
| 2 | Capacitor Cabinet | 1 |
| 3 | Furnace body | 1 |
| 4 | Hydraulic station | 1 |
| 5 | Tilting control device | 2 |
| 6 | Water Cooling Cables | 2 |
| 7 | Crucible mold | 1 |
| 8 | Water Cooling System(Optional) | 1 |
| 9 | Instruction manual | 1 |
Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Why choose us
With strong design, application and manufacturing capacity, hundreds of mechanical processing equipment, a group of experienced engineering technicians who have been engaged in high and intermediate frequency product design and manufacturing for more than 20 years and serve as our backbone, we have absorbed domestic and international advanced technologies as well as excellent workmanship and reliability of former products based on years of practice and improvement, have been known for rational design, stable performance, easy operation and attractive price across China and have been widely recognized by customers, and have helped our customers to obtain good production and economic benefits. Our products are exported to Europe,Africa, Russia, Uzbekistan,Middle East ,India, Malaysia, Bangladesh, Korea, Vietnam, Iran and other country or region.
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
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