Feed set is short for small manual batching modular feed set which capacity usually no larger than 5t/h.  It adopts the design of building block system modular type which will be easy to dismounting, transportation and assembly.  Low investment, quick returns, compact structure, small occupy, low demand for land, low cost for construction, and customized design is also optional. The feed set is suitable for small feed factory and farm.


Brief introduction for flow process
SKJZ3800 Feed set adopts manual batching system with 2-3t/h output for mesh feed 2-3t/h output for pellet feed. The raw material should be weighed in advance before feeding into the production line through two different dumping hopper, in which the material need to be grinded should go into the hammer mill through granule inlet in batches, hammer mill use the pre-cleaner as the feeder, the material no need grinding will go into the production through powder inlet after weighed in advance, then mixed in mixer, the material after mixing can go into the FP bins directly to be mesh finished products. It can also go into the pelletizing process to be pelletized, cooled, finally packed by manual weighing. The total power of the feed set is about 117Kw, dimension is : 12x6x11m, matching 0.3T boiler.  The feed set use splicing type frame and is characterized by compact design and reasonable structure, and the satisfaction of environment protection requirements, meanwhile it can be directed to customers design.



Application

The feed production line plays for feed industry to produce pellet or powder feed for aqua, livestock and poultry. We are manufacturing animal feed making machine, for example, Chicken feed making machine, pig feed making machine, cattle feed making machine, fish feed making machine, poultry feed making machine for exportation.
We are manufacturing aqua feed pellet mill, animal feed pellet mill, fish feed pellet mill, CE machine, feed machinery, compound fertilizer machinery, grass processing machinery, bio-energy equipments and Installation for complete engineering for exportation




Specifications

1.The animal feed production line/animal feed machine is integrated with magnetic separation, smashing, mixing, pelleting, lifting, cooling, screener, packaging, dust collector and electronical control;
2.The animal feed machine set features resonable process,compact structure and small area  occupation.low investment and quick returns;
3.The animal feed machine is suitable for livelock,poultry and aquatic product farms to produce feed the raw materials can be wheat,corn,maize,bean ,rice husk and so on;
4.There are manual and fully-automatic complete feed set;
5.Low cost and quick return;
6.The animal feed machine is widely used in concentrated line.


Technological process chart:
RM receiving and cleaning process-- Grinding process--Mixing process-- Pelletizing and cooling process---Auxiliary process








Technological characteristics and introductions:
RM receiving and cleaning process:
Granules and powder material will be put into the production line separately though two inlet, the granules will be screened and cleaned to remove impurities by pre-cleaner, then remove the iron before it go into the hammer mill, the powder material should be cleaned in advance.
 

Grinding process:  adopts FDSP's tear circle hammer mill which can make both coarse grinding and fine grinding, the feeder is combined together with the pre-cleaner which can clean the material and also feeding into the hammer mill, variable frequency control, evenly feeding and equipped with pulse filter. Mechanical induct discharging. The process is simple and with low cost, it is suitable for small capacity and multi type of material's grinding.
Grinding machine: hammer mill SFSP568-I with power 22KW, output: 2-3t/h

Mixing process: there is pre-mixing bin upper the mixer which can make the feeding continuously  when mixer working, the mixed material can go into the pre-pelleting bin and mesh feed bins separately to meet the requirement for producing mesh feed and pellet feed at same time.
Mixing equipment: double shaft paddle mixer SHSJ0.5 with 5.5kw, 250kg/P, homogeneity CV≤5%

Pelletizing process: adopt one pellet mill with single conditioner which is suitable for normal poultry feed and ruminant feed production. the material go into the cooler directly after pellet mill, then go into the crumbling and screening system through bucket elevator, manual packing at last.
Pelletizing equipment: pellet mill SZLH32 with 37kw, output:2-3t/h.( ¢3.5 normal broiler feed formula)

Cooling equipment: counter flow cooler SKLN2.5 with output 3-4t/h
Crumbler: SSLG15x80 with output 2-3t/h, it can crumble the large feed pellets into small pellets to produce small chicken grow seedling feed. the crumbler is designed with by pass system so the material can be go into the screener though by pass when no need to use crumbler.
Screening equipment: plan rotary screener SFJH80×2C with capacity 4-6t/h

Auxiliary system: liquid adding system could adding oil into the mixer to improve feed palatability. Air compressing system is used to supply compressed air for pneumatic components.



The process can be optimized according to different customer needs:
1. Considering the small capacity demand, Instead of powder material cleaning system designed in this feed set, we choose manual pre-cleaning, but customer could require to add this cleaning system based on needs
2. There is mesh feed bins and pellet feed bins both in feed set, if customer do not need the mesh feed we can remove it.



Packing and delivery 



Each machine is well packed by thin films.Use iron case or iron pallet to fix the machine strongly.Each goods is ensured to arrive on time based on sales order requirements.

About FDSP
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Our Service
In presales we provide users with comprehensive technical support. We provide comprehensive customer training, including in charge of the procedures, operating procedures, maintenance procedures, equipment, general maintenance, equipment, longterm hazard assessment knowledge and so on. Before the users buy our equipment, they must come to our company to accept a series of training. After the examination for equipment operation personnel, we will issue husbandry machinery operation qualification certificate. We suggest user to set up the remote control system. Our company aftersales service can guide the user through the remote control system for regular maintenance equipment key parts. 







Certifications

Our products have passed CE certification, SGS certification and ISO9001 certification. With our professional experienced technical team, we have lots of experience in overseas projects, and earned many certifications and patent design.