PLC automatic high-temp fluoroplastic teflon cable extruding line
1.Application:
Suitable for FEP(also called F46),PFA and ETFE(also called F40) fluorine plastic Teflon high-frequency cable and coaxial cable extrusion production.
2. Machine Features:
1) Used widely: Suitable for FEP(F46)/PFA /ETFE(F40) fluorine plastic Teflon insulation extrusion for high-frequency data cable and coaxial cable etc.
2) High precision: The whole precision design from pay-off to take-up, online tension keeping steady, ensure continuous and smooth extrusion of the wires;
3) High quality: Extrusion concentricity:over 95%, OD tolerance: +/- 0.003;
4) Temperature control stability: Adopted SCR power controller with imported high quality temperature control table and copper casting heater, temperature tolerance: +/- 1ºC;
5) Easy operation: Exclusive adopted NEWTOPP Teflon specialized touch screen, both provide Chinese/English operation interface, automatic control, easy to operate.
6) Save place: Adopted integrated design, beautiful appearance, combined the traditional pay-off, tension, preheater and stranghtening into one, also combined capstan and take-up into one with box structure, overall length will be reduced more than 5 meters.
3. Technical Parameters
Pay-off type | Active | Active | Active | Active |
Pay-off bobbin | Φ100-200mm | Φ100-200mm | Φ200-300mm | Φ200-300mm |
Screw diameter | Φ20mm | Φ25mm | Φ30mm | Φ40mm |
Vacuum pump | 200W | 200W | 400W | 400W |
Screw L/D ratio | 28:1 | 28:1 | 28:1 | 28:1 |
Extrusion output | 5kg/h | 8kg/h | 12kg/h | 30kg/h |
Main power | 3kw Servo motor | 4kw Servo motor | 7.5HP Servo motor | 10 Servo motor |
Extrusion OD | Φ0.2-0.6mm | Φ0.3-0.8mm | Φ0.3-1.5mm | Φ0.8-2.5mm |
Cooling device | U-type single-layer water trough |
Accumulate length | 0-100m | 0-100m | 0-100m | 0-100m |
Capstan power | 1kw Servo motor | 2kw Servo motor | 2kw Servo motor | 2kw Servo motor |
Max speed | 150m/min | 150m/min | 180m/min | 180m/min |
Take-up type | Double shaft | Double shaft | Double shaft | Double shaft |
Take-up power | 3HP | 3HP | 4HP | 3HP |
Take-up bobbin | Φ100-200mm | Φ200-300mm | Φ200-300mm | Φ300-400mm |
Size( mm) | 8000*1200*2100 | 8000*1400*2100 | 9000*1400*2100 | 12000*1800*2100 |
Total Weight | 3.0 T | 3.5T | 4T | 5.5T |
4. Brand of main parts:
1) Motor: Siemens
2) Driver: Yaskawa or inovance
3) Bearing:NSK, NACHI, ASCHI
4) Electric components: Omron
5. Safety performances:
1) Switch-off at overpressure
2) Disabling signal at under temperatures
3) Stop at over temperature
3) Motor power limit
4) Emergency stop
5) Monitoring of tolerances and alarms
6) Monitoring of sensors
6. Machine pictures:
7.Packaging & Shipping
1) Transparent PE film + Wooden box
2) Cardboard wrapping corner to protection, wire rope in fixed to sea ship
3) 20 Feet container for complete production Line equipment
4) Machine dimension: L x W x H = 20m x 2.5m x 3.2m; Unit weight: about 5500 kg/set
8.Our Services
Pre-sale Services:
1) Spot investigation and professional guiding suggestions;
2) Equipment configuration, model selection reference and technical consultation;
3) Onestop service for investment equipment,product developing, new materials researching and personnel training.
Sale Services:
1) Invite customers to inspect and take trials of finished machines;
2) Provide the training of the maintenance knowledge;
3) Improve the design to the operator's requirements.
After-sale Services:
1) Regular maintenance and product tracking service;
2) Cost price for required parts in lifelong period;
3) Provide quality and efficient after-sale service life long time.
9. Company Information
Dongguan NewTopp Electrical Machinery Co.,Ltd is a professional enterprise specializing in wire&cable equipmentR&D, design and manufacture.With the continuous improvement of production technology level and Constantlyincreasing of R&D potency dimension, make the wire and cable equipment Process, performance increasingly perfectand excellent.
10.FAQ
1) Are you a manufacturer or trading company?
We are a manufacturer with more than 10 years manufacturing exprience in cable machinery, and we have 6000 spuare meters production workshop and office space.
2) How can we get to your factory to see the machines works?
Address: No286 Huai'de road, ,Humen Town, Dongguan City,Guangdong Province,China
We are near to Shenzhen Baoan International airport within 40 mins;
We are close to Guangzhou Baiyun Airport for 1.5-2 hours;
High speed rail from Guangzhou south station to Humen.