30Mnsi PC Steel Bar Production Line Induction Heating Machine
China 30Mnsi PC Steel Bar Production Line Induction Heating Machine, Find details about China Induction Heating Machine, Steel Bar Production Line from 30Mnsi PC Steel Bar Production Line Induction Heating Machine
Basic Info.
Water Flow
0.20~0.3MPa
Input Voltage
380V
Power
300kw
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Keyword
Factory
Control System
PLC
Name
Full Automatic Induction Heating Machine
Strength of Extansion
>1420MPa
Application
Steel Wire Quenching or Tempering
Heating Material
30mnsi, 30si
PC Bar Diameter
7.1, 9.0, 10.7, 12.6mm
Output
3t/H
Tolerance
0.05mm
Water Flow
0.20~0.3MPa
Input Voltage
380V
Power
300kw
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Keyword
Factory
Control System
PLC
Name
Full Automatic Induction Heating Machine
Strength of Extansion
>1420MPa
Application
Steel Wire Quenching or Tempering
Heating Material
30mnsi, 30si
PC Bar Diameter
7.1, 9.0, 10.7, 12.6mm
Output
3t/H
Tolerance
0.05mm
Product Desciption
Welcome to visit Ronen Machinery which is a professional manufacturer of induction-Heating equipment . we have professional and experienced technology and management , focusing on power electronics technology research ,development and production , providing integrated solutions for customers of induction-Heating fields.
we have sevral production lines to choose
(1) PC steel bar production lines
(2) PC steel wire production lines
(3) PC strand production lines
(4) Spring wire production lines
(5) Rebar cold roling / tempering lines
(6) Angle steel cold rolling /annealing lines
PC steel bar production line
Application scope
PC steel bar has the features of high strength tenacity, low relaxation and good weldability, and widely used for tubular pile, viaduct pier, railway sleeper, etc.
Speed:
φ7.1mm, rated operation speed 110m/min(2.07t/h)
φ9.0mm, rated operation speed 100m/min(3.01 t/h)
φ10.7mm, rated operation speed 75m/min(3.18t/h)
φ12.6mm, rated operation speed ≥50m/min(2.94t/h)
Technical features
1) The complete production line is composed of preheating power supply unit, raising temperature power supply unit, quenching power supply unit and tempering power supply unit with reasonable configuration.
2) The complete production line adopts PLC+frequency variable control with high automation, can realize tension control, automatic feeding, automatic shearing and automatic take-up.
3) Optimal design of inductor, not only with high heating efficiency but also realize fast replace of indctor.
4) The four sets of induction heating power supply unit has features of tempeature tracking control, precise temperature control, fast heating speed and low electricity consumption.
5) Use aluminum material sealed cabinet to realize electromagnetic shielding and suitable for the bad environment at site.
PC steel bar production line
Material size:φ8~φ14mm
Steel material:30MnSi
Product diameter:φ7.1~φ12.6mm, Standard: JIS G 3137
Running speed:
For makingφ7.1mm,Rated speed: 100m/min; Max. speed: 110 m/min;
For makingφ9.0mm,Rated speed: 90m/min; Max. speed: 100m/min;
For makingφ10.7mm,Rated speed: 65m/min; Max. speed: 80m/min;
For makingφ12.6mm,Rated speed: ≥40m/min;Max. speed: 50m/min;
Heating temperature:
Max. Quenching temperature:950°C
Max.Tempering temperature:450°C
Electricity consumption/T: at the highest quench/temper temperature, diameter isφ9.0mm, the consumption is <390KW/h per ton.
Production line center level:1000mm
Equipment composition and Process flow:
On-line equipment:
Pay-off stand→Wire pack up device→Mechanical descaling→Bright die and Notching die→Drawing→Straightening→1#Traction machine→Pre-heating power supply(600kW/8kHz IGBT Intermediate frequency induction heating power supply)→Temperature raising power supply(200kW/30kHz IGBT Superaudio induction heating power supply)→ Temperature raising power supply(200kW/50kHz IGBT Superaudio induction heating power supply)+Quenching/Holding→Quenching water tank →Temper power supply(300kW/8kHz IGBT Intermediate frequency induction heating power supply)+Temper and holding pipe→Temper water tank→2#Traction machine→Wire leading tank→Hydraulic shearing/reverse machine→Take up coil 1→Take up coil 2
Auxiliary equipments:
Cooling tower/Air compressor/Heat exchanger/Water pump/Control cabinet/Technics testing machine/Butt welding machine/Pointing machine/Packing machine/Electronic scale/Crane/Testing machine, etc
2. Main Technical Parameter
2.1 Material of PC steel bar: 30MnSi
2.2 Range of wire diameter: Φ7.1-Φ12.6 mm
2.3 Productivity: 2.6Ton/hr(calculated against φ9)
2.4 Quenching temperature: 850 - 920ºC(Stepless regulation)
2.5 Tempering temperature: 380 - 500ºC(Stepless regulation)
2.6 Tolerance of output power ≤1%
2.7 Line speed: 90m/min (calculated against φ9)
2.8 Power capacity of line: 1250KVA , power consumption: <380 kwh /ton
2.9 Center elevation: 1000mm
2.10 Character of PC wire: intensity: 1420Mpa, Elongation ≥8%, good straight
2.11 Appearance of equipment: Blue painting (Or client request)
OUR PRODUCT CATALOGUE
FAQ
Q:Are you manufacturer?
A:Yes, We are manufacturer.
1,Q: What is our factory product range?
A: 1. PC steel bar production line;PC steel wire production line;PC strand production line
Spring wire production line etc.
2. Steel tube welding machine,copper tube welding machine, Aluminum tube and profile welding , Fin tube welding, Metal tube heat treatment, Wire heat treatment , drawing machine , heat treatment ,etc
2. Q: How to order?
A:Please send us your inquiry by email, send message though Alibaba or we chat.
3,Q: What are the payment terms?
A: pattern of pattern :we can accept L/C , D/A , D/P , T/T , Western Union , Money Gram
4. Q: What is the whole business flow cooperation with us ?
A:1.Firstly,send your inquiry to us, make us have learned your requirement
2.we will be drawing a proforma invoice according to your requirement ,and start production after you finished to pay 30% deposit.
3.All of the goods, packing details, and B/L copy will be send to buyer after finished production. We will arrange shipment and provide original B/L after the buyer finished to pay the balance.
5. Q: What advantages we have?
A: Rich experience: We have been in this line for 20 years . we can provide solution according to the problem of the buyer meet in the production process
B: We have Adopt first class motor from Siemens, install the reasonable welder according to the requirement of buyer's production , use the full-automatic grinding control system, eddy current flaw detection system, infrared testing device
Welcome to our company
Welcome to visit our factory at Baoding city, Heibei province, China.
Very near Xiong'an New Area ,china .
we have sevral production lines to choose
(1) PC steel bar production lines
(2) PC steel wire production lines
(3) PC strand production lines
(4) Spring wire production lines
(5) Rebar cold roling / tempering lines
(6) Angle steel cold rolling /annealing lines
PC steel bar production line
Application scope
PC steel bar has the features of high strength tenacity, low relaxation and good weldability, and widely used for tubular pile, viaduct pier, railway sleeper, etc.
Speed:
φ7.1mm, rated operation speed 110m/min(2.07t/h)
φ9.0mm, rated operation speed 100m/min(3.01 t/h)
φ10.7mm, rated operation speed 75m/min(3.18t/h)
φ12.6mm, rated operation speed ≥50m/min(2.94t/h)
Technical features
1) The complete production line is composed of preheating power supply unit, raising temperature power supply unit, quenching power supply unit and tempering power supply unit with reasonable configuration.
2) The complete production line adopts PLC+frequency variable control with high automation, can realize tension control, automatic feeding, automatic shearing and automatic take-up.
3) Optimal design of inductor, not only with high heating efficiency but also realize fast replace of indctor.
4) The four sets of induction heating power supply unit has features of tempeature tracking control, precise temperature control, fast heating speed and low electricity consumption.
5) Use aluminum material sealed cabinet to realize electromagnetic shielding and suitable for the bad environment at site.
PC steel bar production line
Material size:φ8~φ14mm
Steel material:30MnSi
Product diameter:φ7.1~φ12.6mm, Standard: JIS G 3137
| PC BAR | |
| Standard | JIS G 3137 |
| Diameter | 7.24mm,9.15mm,11.05mm,13.0mm |
| Tolerance | ±0.05mm |
| Yield strength(N/mm2) | Min: 1275 |
| Tensile strength | Min: 1420 |
| Elongation | Min: 5 |
Running speed:
For makingφ7.1mm,Rated speed: 100m/min; Max. speed: 110 m/min;
For makingφ9.0mm,Rated speed: 90m/min; Max. speed: 100m/min;
For makingφ10.7mm,Rated speed: 65m/min; Max. speed: 80m/min;
For makingφ12.6mm,Rated speed: ≥40m/min;Max. speed: 50m/min;
Heating temperature:
Max. Quenching temperature:950°C
Max.Tempering temperature:450°C
Electricity consumption/T: at the highest quench/temper temperature, diameter isφ9.0mm, the consumption is <390KW/h per ton.
Production line center level:1000mm
Equipment composition and Process flow:
On-line equipment:
Pay-off stand→Wire pack up device→Mechanical descaling→Bright die and Notching die→Drawing→Straightening→1#Traction machine→Pre-heating power supply(600kW/8kHz IGBT Intermediate frequency induction heating power supply)→Temperature raising power supply(200kW/30kHz IGBT Superaudio induction heating power supply)→ Temperature raising power supply(200kW/50kHz IGBT Superaudio induction heating power supply)+Quenching/Holding→Quenching water tank →Temper power supply(300kW/8kHz IGBT Intermediate frequency induction heating power supply)+Temper and holding pipe→Temper water tank→2#Traction machine→Wire leading tank→Hydraulic shearing/reverse machine→Take up coil 1→Take up coil 2
Auxiliary equipments:
Cooling tower/Air compressor/Heat exchanger/Water pump/Control cabinet/Technics testing machine/Butt welding machine/Pointing machine/Packing machine/Electronic scale/Crane/Testing machine, etc
2. Main Technical Parameter
2.1 Material of PC steel bar: 30MnSi
2.2 Range of wire diameter: Φ7.1-Φ12.6 mm
2.3 Productivity: 2.6Ton/hr(calculated against φ9)
2.4 Quenching temperature: 850 - 920ºC(Stepless regulation)
2.5 Tempering temperature: 380 - 500ºC(Stepless regulation)
2.6 Tolerance of output power ≤1%
2.7 Line speed: 90m/min (calculated against φ9)
2.8 Power capacity of line: 1250KVA , power consumption: <380 kwh /ton
2.9 Center elevation: 1000mm
2.10 Character of PC wire: intensity: 1420Mpa, Elongation ≥8%, good straight
2.11 Appearance of equipment: Blue painting (Or client request)
OUR PRODUCT CATALOGUE
| A | The leading technology and quality----The complete production lines |
| 1 | PC (Prestressed Concrete) steel bar production lines |
| 2 | PC (Prestressed Concrete) steel wire production lines |
| 3 | PC (Prestressed Concrete) Strand wire production line |
| 4 | Spring steel wire quenching and tempering production line |
| 5 | High Ductility Cold rolled ribbed steel bar production line |
| B | The leading technology and quality----Metal heating treatment machines/solutions |
| 1 | Induction heating treatment machines for PC bar/PC wire/PC strand/ spring wire and other wires |
| 2 | Induction quenching furnace for PC bar/ Wires and tubes |
| 3 | Induction tempering furnace for PC bar/ Wires and tubes |
| 4 | Preheating power supply for spring wires and other wires |
| 5 | Tempering thermal insulation power supply for spring wires and other wires |
| C | The leading technology and quality---- induction heating equipments |
| 1 | MOSFET solid state high frequency welder |
| 2 | IGBT solid state medium frequency/super audio frequency induction heating equipments |
| 3 | SCR medium frequency induction heating equipments |
| 4 | vacuum tube high frequency welder and induction heating equipments |
| 5 | all-digital control DC drive and large power DC power supply units |
| 6 | CNC numerical control and PLC control standard & non-standard quenching machine tools, production line electric control complete equipments |
| 7 | low voltage power network harmonic suppression and dynamic reactive power compensation devices. |
FAQ
Q:Are you manufacturer?
A:Yes, We are manufacturer.
1,Q: What is our factory product range?
A: 1. PC steel bar production line;PC steel wire production line;PC strand production line
Spring wire production line etc.
2. Steel tube welding machine,copper tube welding machine, Aluminum tube and profile welding , Fin tube welding, Metal tube heat treatment, Wire heat treatment , drawing machine , heat treatment ,etc
2. Q: How to order?
A:Please send us your inquiry by email, send message though Alibaba or we chat.
3,Q: What are the payment terms?
A: pattern of pattern :we can accept L/C , D/A , D/P , T/T , Western Union , Money Gram
4. Q: What is the whole business flow cooperation with us ?
A:1.Firstly,send your inquiry to us, make us have learned your requirement
2.we will be drawing a proforma invoice according to your requirement ,and start production after you finished to pay 30% deposit.
3.All of the goods, packing details, and B/L copy will be send to buyer after finished production. We will arrange shipment and provide original B/L after the buyer finished to pay the balance.
5. Q: What advantages we have?
A: Rich experience: We have been in this line for 20 years . we can provide solution according to the problem of the buyer meet in the production process
B: We have Adopt first class motor from Siemens, install the reasonable welder according to the requirement of buyer's production , use the full-automatic grinding control system, eddy current flaw detection system, infrared testing device
Welcome to our company
Welcome to visit our factory at Baoding city, Heibei province, China.
Very near Xiong'an New Area ,china .
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