Basic Info.

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Product Desciption

Piping Fabrication Solution 2-24"

Piping Fabrication Solution 2-24" is designed for piping/ pipe spool fabrication.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc.

Highlights:

1. realize 80% automated fabrication rate
2. matched with Piping lean fabrication software management system realize 0.25manhour/DI productivity
3. reduce client's fabrication cost
4. guarantee client's fabrication quality
5. improve client's competitiveness

Technical Description

Production Line Type:	Fixed in workshop
Suit for Pipe Diameter:	2 to 24inch
Suit for Pipe Material:	CS, SS, ALS
Suit for Pipe Wall Thickness:	Max 59.5mm
Suit for Pipe Length:	12M
Cutting & Beveling Speed:	No more than 5 mins to finish 2 bevels
Cutting Precision:	1mm
Cutting Self Measuring Function	Included
Conveying Speed:	2-20 m/min
Fitting-up Mode:	Motorized fitting up
Welding Type:	Automatic root pass, fill and cap pass
Welding Process:	TIG/MIG/SAW are available in one station
Management software:	Piping Lean Fabrication Software Management System
Average Productivity:	0.25manhour/DI

System Configuration:

Fabrication Procedure	Machines/stations
Cutting:	5-axis flame/plasma cutting machine
Beveling:	Pipe end beveling machine
Conveying:	Conveying system
Pipe/fittings storage:	Pipes rack/ fittings rack
Pipe hoist:	Jib crane/ overhead crane
Fitting-up	Multi-function fitting up station
Welding	Automatic pipe welding station

Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.

Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.

Q: What's the root pass method?
A: Usually we recommend automatic GTAW or RMD for root pass. While RMD is not acceptable by some users, we can support client to do PQR for different welding methods.

Q:What's the welding power brand?
A: It's USA MILLER.

Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

Q:How to deal with heavy thick wall pipes?
A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant Piping.

Q: Can this system process SS pipes?
A: We have Piping fabrication system designed for SS pipe. It is equipped with Band Saw Cutting machine, which use cold cutting method, more suitable for processing SS pipes.