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Shipbuilding Piping Welding Fitting up Fabrication Machine Solution

China Shipbuilding Piping Welding Fitting up Fabrication Machine Solution, Find details about China Shipbuilding Piping Fabrication, Shipbuilding Fabrication from Shipbuilding Piping Welding Fitting up Fabrication Machine Solution

Model NO.
NAEC
Production Scope
Product Line
Trademark
NAEC
Transport Package
Container
Specification
SGS, ISO9001
Origin
China
HS Code
85153190
Model NO.
NAEC
Production Scope
Product Line
Trademark
NAEC
Transport Package
Container
Specification
SGS, ISO9001
Origin
China
HS Code
85153190
Shipbuilding Piping Fabrication Solution 

Shipbuilding Piping Fabrication Solution is designed for Shipbuilding pipe spool/piping fabrication. It can process slip-on flange pipe fitting up and welding. Such fabrication system has been used in CSSC, CSIC, COSCO shipbuilding project.

Shipbuilding Piping Welding Fitting up Fabrication Machine Solution
 Highlights:
  • realize 80% automated fabrication rate
  • matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
  • reduce client's fabrication cost
  • guarantee client's fabrication quality
  • improve client's competitiveness
Shipbuilding Piping Welding Fitting up Fabrication Machine Solution 
Technical Description
Production Line Type:Fixed in workshop
Suit for Pipe Diameter:2 to 24inch
Suit for Pipe Material:CS/SS/ALS
Suit for Pipe Wall Thickness:2-SCH60
Suit for Pipe Length:12M
Cutting & Beveling Speed:No more than 5 mins to finish 2 bevels
Cutting Precision: 1mm
Cutting Self Measuring FunctionIncluded 
Conveying Speed:2-20 m/min
Fitting-up Mode:Motorized fitting up
Welding Type:Automatic root pass, fill and cap pass
Welding Process:TIG/MIG/SAW are available in one station
Management software:Pipe Spool Lean Fabrication Software Management System 
Average Productivity:0.25manhour/DI
 
System Configuration:
Fabrication ProcedureMachines/stations
Cutting:All-in-one pipe cutting and beveling machine
5-axis flame/ plasma cutting machine
Band saw cutting machine
Beveling:All-in-one pipe cutting and beveling machine
Pipe end beveling machine
Conveying:Conveying system
Pipe/fittings storage:Pipes rack/ fittings rack
Pipe hoist: Jib crane/ overhead crane
Fitting-up:Multi-function fitting up station
Slip-on flange fitting up station
Welding:Automatic pipe welding station
Automatic slip-on flange welding station

Shipbuilding Piping Welding Fitting up Fabrication Machine Solution
Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
 
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition. 
2.Control misalignment during fitting-up. 
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
 
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
 
Q:What's the welding power brand?
A: It's USA MILLER.
 
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
 
Q:Can welding torches working in the same time of both ends slip-on flanges?
A: Yes, they can, so as to improve working efficiency.
 

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Shipbuilding Piping Welding Fitting up Fabrication Machine Solution
   

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