Vertical type Semi-auto Stator Winding Insertion Machine
This stator winding inserting machine could not be more simple in its design and construction, and is perfect for the customer who generally has a variety model number but a low level of motor production. This machine is specially designed for the motor manufacturers who have different sizes motor and need to change the tooling frequently. The machine could set and save different data for different stators. It could use different motor production and specially good for the single phase and three phase induction motor manufacturers.The tooling change-over time is 20~30 minutes. It only takes 1/4 time comparing the conventional machine.
Technical parameter:
Stator I.D | 80~180mm |
Stator O.D | 0~300mm |
Stator stack length | 10~200mm |
Slot number range | 8~48 slots |
Appropriate wire | copper/aluminium wire |
Tooling traveling distance | Max.110mm |
Max. Slot filling rate | 80% |
Input | 380V/50Hz |
Power source | 380/50/60Hz 3Kw |
Dimension | 1500mm*680mm*1100mm |
Weight | ≈ 350kg |
Machine main function and characteristic
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system.
It is controlled by HMI, and machine can diagnose breakdown automatically.
Both copper wire and aluminium wire are applicable.
Production capacity ≤20s/set (exclude the man-hours for auxiliary work)
Primary qualification rate for copper wire ≥98%, after rework, the rate ≥99.5%
Wire pushing height and stop time can be set in the HIM interface.
The machine has fixed foot and removable wheel.
Wedge should not be damaged, no burr in the surface, no movement or slide.
Wedge should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
The stator should not be deformation or stator lamination should not be upward.
Competitive advantages:
Variety of application, easy operation.
We have Overseas Service Center.
Machine is controlled by PLC.All the parameter can be set in the touch screen.
It is suitable forstators withdifferent modelnumber and dimension.
The operation and tooling change process is easy.
We could customize machine for our customer as per their requirement.
We directly supply our machines to many countries, like USA, France, Turkey, Iran, India, Brazil, Argentina, Mexico etc.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers' confidence gradually. We directly and indirectly supply our products to more than 50 countries .
Customerized service | 1. Customized product design and manufacturing |
2. Customized tranning |
3.Technical suggestions |
After-sales service | 1. Warranty Period: 12 month usually |
2. Overseas service center available |
3. Engineers available to service overseas |
Established in 2007, NIDE is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers.
NIDE has three main business divisions.
The first division is to provide different kinds of motor manufacturing machines, it is our Main business, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover, etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.