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PVB Glass Laminating Autoclave

China PVB Glass Laminating Autoclave, Find details about China Glass Laminated, Laminated Glass from PVB Glass Laminating Autoclave

Model NO.
FJKCY1.3-2.8*6
Glass Edging Machine Type
Glass Double Edging Machine
Grinding Head Number
9
Condition
New
After-sales Service
Online Surport
Product Name
Autoclave
Max. Glass Size
2500X6000mm
Capacity
500 Sq.M/Cycle
Power
232kw
Interlayer Film
PVB
Application
Laminated Glass
Glass Thickness
3-80mm
Advantage
Energy Saving
Heating Method
Convection Heating
Temperature
125-130 Degrees
Trademark
FANGDING
Transport Package
Standard
Specification
2500x6000mm
Origin
Shandong
HS Code
8514400090
Model NO.
FJKCY1.3-2.8*6
Glass Edging Machine Type
Glass Double Edging Machine
Grinding Head Number
9
Condition
New
After-sales Service
Online Surport
Product Name
Autoclave
Max. Glass Size
2500X6000mm
Capacity
500 Sq.M/Cycle
Power
232kw
Interlayer Film
PVB
Application
Laminated Glass
Glass Thickness
3-80mm
Advantage
Energy Saving
Heating Method
Convection Heating
Temperature
125-130 Degrees
Trademark
FANGDING
Transport Package
Standard
Specification
2500x6000mm
Origin
Shandong
HS Code
8514400090


Forced convection autoclave for PVB film
It is completely designed and manufactured in accordance with GB150-2011 "pressure vessel" standard, the gate and cylinder are made by pressing/rolling Q345R steel plate, and the gate flange and body flange are forged by 16Mn.


PVB Glass Laminating Autoclave
Forced cross convection glass autoclave is a sealed vessel with high pressure and double internal forced convection heating circulation system , in which temperature, pressure and vacuum are effectively controlled, PID control can achieve accurate control of temperature and pressure, so that temperature and pressure can change completely in accordance with the design curve;Suitable for all kinds of technology requirements of laminated glass .Especially for PVB or SGP interlayer film, and can ensure perfect product quality and yield.
Equipment composition 
No.   Product name       Item Qnt Remark
1 AutoclaveFJKCY1.3-2.85X61 setnickel chromium alloy heating
2transtion trolley in front of the autoclave FQGD2.85X61with electric-control
3
Glass loading  Trolleys		(U-type)2self-provided
4  Air compressor unit55KW,1.3MPA1 setself-provided
5  air storage tank10M31setself-provided
6  cooling tower>30M3 /h1 setself-provided
Operation power supply:380VAC, 3P+PE, 50/60Hz, transformer:>=420 KVA
controlling power supply:220VAC/5OHz/24VDC
Total Power:293KW(air compressor unit and water pump included)
(autocalve:232KW,air compressor unit:55KW,water pump:3KW*2)
Configurations:
1.Control system:
PVB Glass Laminating Autoclave
The control system is developed on the basis of the research of laminated glass manufacturing technology. It is composed of PLC core control part, touch screen operating system and network.The control of the whole system is based on our many years of practical experience to develop and design the PLC automatic program.
 PLC software can realize data exchange, data output, storage process parameters, call process parameters and other functional requirements, can save and read the process parameters more than 30 sets .
automatic operation control and monitoring of working state manual control interface allows customers to control temperature, pressure, vacuum, valve and other components manually.Parameter editing is in excel version, according to the required process setting and invocation parameters real-time trend analysis monitoring and display component fault alarm information simulation of graphical operation process, so that the working state is clear at a GLA.
2.Force convection heating system
PVB Glass Laminating Autoclave
PVB Glass Laminating Autoclave
The heating system is composed of the main heating area, the auxiliary heating area.The heating elements are distributed in back of the body and air ducts on both sides, to ensure the uniformity of the temperature in the autoclave body during the heating process, and shorten the heating time to achieve energy saving.
 in the air duct, heating elements are evenly distributed, and the hot air circulates from back to front. In the process of moving forward, heat is lost due to the heating glass. This part of heating elements can make the circulating hot air replenish heat again, so as to realize uniform temperature in the whole heating process.
adopt nickel-chromium fin-type heating elements with high electric-thermal conversion rate and service life, with the electric-thermal conversion rate above 95% and service life of 15000 hours.
3.Cooling system
PVB Glass Laminating Autoclave
coolers are distributed in the both sides of the autoclave body (inside the air duct) to serve as auxiliary cooling. The overall galvanized seamless boiler tube + aluminum fins have high heat exchange efficiency, long service life and easy maintenance.This structure is used for super-long caldron, the cooling effect is very obvious.
4.Security interlocking system
the autoclave gate is opened and closed with mechanical and electrical interlock devices, which can realize the autoclave cannot be opened with pressure inside, automatic alarm  under overtemperature and overpressure  , automatic cooling under overtemperature and automatic relief pressure under overpressure .
the autoclave gate is opened and closed with mechanical and electrical interlock devices, which can realize the autoclave cannot be opened with pressure inside, automatic alarm  under overtemperature and overpressure  , automatic cooling under overtemperature and automatic relief pressure under overpressure .
Equipped with two safety valves on the autoclave body to maximum ensure the saftey operation of the autoclave.

5.Technical parameters and model list:
PVB GLASS LAMINATING AUTOCLAVE
DiscriptionUnitsFJKCY1.3-1.6X4FJKCY1.3-2X6FJKCY1.3-2.6X6FJKCY1.3-2.6X8FJKCY1.3-2.8X6FJKCY1.3-2.8X8FJKCY1.3-3X6FJKCY1.3-3X8
Inner diametermm16002000260026002850285030003000
Glass lengthmm40006000600080006000800060008000
Max.glass sizemm1250*40001650*60002250*60002250*80002500*60002500*80002650*60002650*8000
Max.pressMpa1.51.51.51.51.51.51.51.5
Max.tempºC160160160160160160160160
Operating pressMpa1.251.251.251.251.251.251.251.25
Operating tempºC130130130130130130130130
Orbital distancemm47060080080085085010001000
Circulating fan powerKW 15kw15kw18.522223737
Heating powerKW3096162180210/185261300330
Cooling water volumem³1520242430304040
 m³/min6-9m³/6-9m³/6-9m³/6-9m³/6-9m³/6-9m³/6-9m³/6-9m³/
Compressor powerKW2237557575759090
occupied area           (including railing rack )mm4600*110005000*160005600*170005600*210005800*170005800*210006000*170006000*21000
occupied areamm4600*70005000*100005600*110005600*130005800*110005800*130006000*110006000*13000

PVB Glass Laminating Autoclave
EXHIBITION
PVB Glass Laminating Autoclave





FAQ:

Q: Are you manufacturer with your own factory?
A: Yes. We are one of the few manufacturers with a special equipment manufacturing license, the factory covers an area of 20,000 square meters.

Q: Do you accept customized sizes?
A: Yes, we do. We have a professional technology R&D and design team with more than 30 years of experience. We will design the most reasonable plan for you according to your size requirements and field.

Q: How long does it take to complete a cycle?
A: It is determined by the loading rate and product details. It usually takes 4 hours.

Q: How about the degree of automation of the production line?
A: We have designed fully automatic and semi-automatic production lines, customers can choose according to their budget and site

Q:If your engineer is available to oversea to install ?
A:Yes, our experienced engineers will come to your factory to install and commissioning the production line, and teach you production experience and operating skills.

Q: What are your payment terms?
A: 30% of the total value is paid by TT, 65% is paid before delivery, and the remaining 5% is paid during installation and commissioning.

Q: How about your after-sale service?
1. 24 hours online, solve your problems at any time.
2. The warranty is one year and the maintenance is lifelong.

 

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