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Wj100 -1800-I Auto 3 Ply Corrugated Cardboard Production Line

China Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line, Find details about China Shaftless Mill Roll Stand, Top Paper Preheater from Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line

Model NO.
WJ100-1800-I
Design Speed
100m/Min
Top Paper
100-250G/M2
Corrugated Paper
100-200G/M2
Power Supply
380V
The Highest Pressure
1.2MPa
Equipment Covers
About38m*10m*5m
Trademark
HRB PACK
Transport Package
Plastic
Specification
WJ100-1800-I
Origin
China
HS Code
8501101000
Model NO.
WJ100-1800-I
Design Speed
100m/Min
Top Paper
100-250G/M2
Corrugated Paper
100-200G/M2
Power Supply
380V
The Highest Pressure
1.2MPa
Equipment Covers
About38m*10m*5m
Trademark
HRB PACK
Transport Package
Plastic
Specification
WJ100-1800-I
Origin
China
HS Code
8501101000

Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line


main technical parameters and requirements in production line
  1. The maximum production width of the corrugated cardboard:1800mm
  2. Design speed:100m/min
  3. Economic speed:60-80m/min
       note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not         less than 172ºC)
       Paper rating of not less than B grade        Paper moisture content of about:11%±2%
       top paper:100-250g/m2           core paper:100--250g/m2
       corrugated paper:100-200g/m2
      4.Flute-type combination:A ,C, B, E(as customers' requirement)
      5.Steam the necessary requirements:
       amount of steam 2500-3000Kg/Hr         the highest pressure:1.2MPa
       common pressure:0.8-1.1MPa
      6,power supply:380V     50Hz         Three-phase four-wire system
      7,equipment installed total power:about120Kw     The actual power consumption:about 60Kw(full speed)
      8,equipment covers:about38m×10m×5m(Specific length of foundation Figure prevail)
      9,Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
      10,Equipment applicability,Available in A, B, C class domestic or imported paper Paper

Customer-owned section
1,steam heating system:proposal with 2000Kg / Hr of a steam boiler    pressure:1.25MPa    steam pipeline.
2,air compressed machine,air pipeline,glue conveying pipe.
3,power supply,wires connected to the operation panel and line pipe.
4,water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.


ZJ-F shaftless mill roll stand
Structural features:
★Symmetrical structure can also install two bundles of paper at the same time,Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell,the length of track is 4500mm.
★manual dics brake,add screw following
★electric elements centralized control the electric elements,expand chuck.

Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
technical parameters:
1,Backstands action mode:mechanical electric operation
2,the range of paper jams:maximum:1800mm    minimum:600mm
3,the diameter of paper jams:maximum:¢1400mm    minimum:¢400mm
4,Unilateral maximum load:maximum2000Kg
5,Powered motor parameters:
Paper jams motor550W×4set  380V    50HZ short(S2)working standard
lift motor 1.5Kw      380V    50HZ  short(S2)working standard
SF-280S fingerless type single facer
Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet,not less than 1.5 meters away from the host,Fully enclosed full operation side.
★base and wallboard cast iron wall,Wallboard thickness130mm.universal Joints.
★corrugated roller material adopt  48CrMoalloy steel,quenched,Laser hardening,Surface finish,main roll of corrugated diameter¢ 280mm,surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 36-line pit style textured machined chrome plated,after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel,High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 300mm,connecting with metal Hose.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
regular technical parameters:
1,effective width:1800mm                  2,operation direction:left or right(determined in accordance with customer plant)
3,design speed:100m/min                4,temperature range:200-260ºC
5,corrugated flute:(UV type or UVV type)
roller diameters parameters:
1,diameter of corrugated roller: ¢280mm          2,diameter of pressure roller: ¢284mm
3,diameter of glue roller: ¢216mm              4,diameter of preheat roller: ¢320mm
powered motor parameters:
1,main drive motor:7.5Kw          rated voltage:380V    50Hz     Continuous (S1) working standard
2,suction motor:7.5Kw       rated voltage:380V    50Hz     Continuous (S1) working standard
RG-2-600 triple preheater
Structural features:
★preheat roller accord with the national standard of the pressure vessal,and enclosed the pressure container certificate and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★electric adjustable angle, it can rotated adjust the paper preheat area in the range of 360°.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
technical parameters:
1,diameter of preheat roller:¢600mm      range of angle adjustment:360°rotation    diameter of wrap angle axis:¢85mm
2,steam temperature:150-200ºC      steam pressure:0.8-1.3MPa
3,motor power:250W     short(S2)working system      380V     50Hz
GM-12 double glue machine
Structural features:
★After the glue roller surface after quenching inner hole machining, grinding and dynamic balancing surface engraved with pit style textured, coating evenly, less consumption of plastic.
★doctor roller surface by grinding and hard chromium plating.
★other guide rollers with hard chrome plated.
★Pressure roller with pneumatic lift, easy operation.
★ manually adjust scraping gap.
★glue roller ¢ 215mm,Doctor roll¢ 122mm,press paper roller¢ 122mm,preheat roller 270mm.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
regular technical parameters:
1,MAX.working width:1800mm           2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:100m/min         4,Gas supply system:0.4-0.6Mpa
5,Preheat cylinder temperature range:150-200ºC    Steam pressure:0.8-1.2Mpa
Roller diameter parameters:
1,glue roller diameter:¢215mm             doctor roller diameter:¢122mm
2,lower preheating roll diameter:¢270mm         under preheat roller diameter:¢270mm
3, Over the paper roll diameter:¢85mm
Power motors and electrical parameters:
1,glue roller initiative frequency motor:3KW            380V     50Hz    Continuous (S1) working standard
2,glue pump motor:         2.2KW           380V     50Hz    Continuous (S1)working system
SM-10 type double facer
Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
  Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ,showed a herringbone structure,With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor,low-speed torque,wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam,Steam, water separation function significantly improves the utilization of steam.

Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
technical parameters:
1,temperature requirement:160-200ºC   steam pressure:0.8-1.3MPa         2,air source pressure:0.6-0.9MPa
3,Cooling stereotypes length:4m       Heating plate quantity:9 pieces         
  4,hydraulic system pressure:6---8MPa
roller diameter parameters:
1,upper drive rubber roller diameter:¢475mm         lower drive rubber roller diameter :    ¢350mm        Wear rubber Outsourcing
2,Former follower with roller diameter:¢215mm           back setting belt driven roller diameter:¢176mm
3,Platen roller:    ¢70mm       Setting roller diameter:¢86mm
4,upper belt tension roller diameter:¢155mm          upper roll diameter with detuning:¢124mm
5, Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
ZQS thin knife slitting
structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
regular technical parameters:
1,effective width:1800mm            
2,The maximum mechanical speed:100m/min
3,Mechanical configuration: 5knives 8lines             
4,The minimum width of the cutter:135mm 
5.The maximum width of the cutter:1850mm
DMT-120 paper sheet delivery and side conveyor
structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
technical parameters:
1.The maximum accumulation length:3000mm                       
 2,The maximum stack height:200mm
Power motors and electrical parameters:
1.Main conveyor motor:3Kw   adopt frequency motor         
 2,Lateral output of the motor:1.5Kw    Three-phase asynchronous motor
3,Walking Motor:1.5Kw    Three-phase asynchronous motor
ZJZ glue station system
Structural features:
★provide the starch adhesive to the corrugated single facer ,two glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched  with main body glue and carrier glue, and mixing, glue large.
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment.
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate.
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue pump, etc.
★glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket,cycle for glue,Save the glue solution,prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use.
★Responsible for technical guidance, teaching adhesive dispensing process.
Wj100-1800-I Auto 3 Ply Corrugated Cardboard Production Line
 

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