Disposable Waste Paper Egg Tray Machine/Coffee cup Tray Machine
Egg Tray Machine Introduction:
1. pulping system: including the hydrapulper, pump, disk mill, water tank, pulp tank, mixer, etc..to make the wastepaper into paper pulp.
2. forming system: including the molding machine, molds, vacuum pumps, air compressor and electrical controller to make the pulp into wet trays.
3. drying system: including the oven, chains, trays, heating pipes, fans, boiler, etc..to dry the wet trays so they can be used directly.(This part is not necessary for small capacity demand machine below 1500pcs/h.)
The semi-automatic egg tray machine production line is not equipped with drying system, after mixing pulp process and automatic forming process, the wet egg trays will be moved to another place for drying by workers, and then product can be dried by sunshine. The semi-automatic egg tray machine production line is suitable for all kinds of paper pulp molded product.
The automatic egg tray machine production line is equipped with one drying system, after mixing pulp process and forming process, the wet egg trays will be transferred to the drying oven automatically by chains, and then product can be dried in the oven with hot air supplied by the boiler. The automatic egg tray machine is suitable for clients who wants big capacity of paper egg tray/egg carton/shoe tray/ bottle tray demand.
Technical Specification of Paper Egg tray machine
Egg Tray Mold Quantity | 2pcs | 3pcs | 4pcs | 12pcs(3pcs*4) | 16pcs(4pcs*4) | 24pcs(3pcs*8) | 32pcs(4pcs*8) | 40(5pcs*8) | 48(6pcs*8) |
Raw material | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper |
Egg tray Capacity(pcs/hour) | 700 | 1000 | 1300 | 2000 | 2500 | 3000 | 4000 | 5000 | 6000 |
Net weight per piece (gram) | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 | 70-75 |
Waste paper consumption | 0.06ton / h | 0.1ton / h | 0.13ton / h | 150kg/ h | 150kg/h | 188kg/h | 225kg / hour | 375kg/h | 450kg/h |
Water Consumption | 0.15ton/h | 0.22ton / h | 0.3ton / h | 0.45ton / h | 0.6ton/h | 0.68ton/h | 0.9ton / h | 1.1t/h | 1.35ton/h |
Natural Gas Consumption of Dryer | 25cbm/h | 45cbm/h | 60cbm/h | 75cbm/h | 90cbm/h | 110cbm/h | 120cbm/h | 150cbm/h | 180cbm/h |
Boiler model (natural gas fuel Kcal) | 300*103 | 450* | 600*103 | 800*103 | 1000*103 | 1200*103 | 1500*103 | 1800*103 | 2000*103 |
Worker requirement | 3-4workers | 4-6workers | 4-6workers | 5-7workers | 5-7workers | 8-10workers | 8-10workers | 10-12 | 10-12 |
Power Requirement | Without dryer | 30KW | 40KW | 45KW | 70KW | 80KW | 100KW | 100KW | | |
With dryer | 45KW | 60KW | 65KW | 100KW | 120KW | 130KW | 150KW | 180kw | 200kw |
Area of workshop | Without dryer | More than 100 M² | More than 120 M² | More than 150 M² | More than 200 M² | More than 200 M² | More than 250 M² | More than 250 M² | | |
With dryer | More than 240M² dryer-16M | More than300M² Dryer-16M | More than 320 M² dryer-18M | More than 400M² Dryer18M | More than 400M² Dryer20M | More than 520M² dryer30M | More than 520M² Dryer32M | 600m2 Dryer 36m | 750m2 Dryer 40m |
Container Requirement | Without dryer | 20ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | | |
With dryer | 40ft*2+20ft*1 | 40ft*3 | 40ft*3 | 40ft*4 | 40ft*4 | 40ft*5 | 40ft*5 | 40ft*6+20ft*1 | 40ft*7 |
Remarks: 1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer. 5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you. |
1. Egg Tray Machine Pulping System
Pulping Process
It is the process of mixing the raw materials with water. Then you can get the slurry that is dried to form the egg trays.
2. Egg Tray Molding Forming System :
Egg Tray Machine Forming system Air Compressor, Vacuum Pump, Motors
Molding Process
Use negative pressure and vacuum absorption to turn slurry to egg trays. If you change the mold, you can make egg cartons, apple trays and so on with egg tray machines.
Egg tray molding area
3. Egg Tray Drying system (can use gas,dissel,coal for Boiler burner)
Drying system Boiler(Natural Gas Fuel) for Metallic Dryer oven
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.4. Egg Tray Automatic Stacking Machine:
Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.Certificate of egg tray machineEnd Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Delivery
FAQ: Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.