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Malt Saccharification System: 2-3-4
Two Vessels Combination
Germany: Mash Boiling Kettle + Lauter Whirlpool tank
American: Mash Lauter Tun + Boiling Whirlpool Kettle 
The two-vessel combination is generally including: German and American styles. The German style is that the saccharification and boiling process are in one kettle, and the lauter and whirlpool process are in another tank; the American style is saccharification and filtration in one pot, and the boiling and precipitation are in another pot. 
The advantages of the combination of the two devices: low equipment cost, simple process, convenient operation, compact equipment layout, small footprint, modular design, and convenient installation and transportation.
The disadvantage is that the production efficiency is low, and only 2-3 batches can be produced per day.
 

Three Vessels Combination
Mode 1: Saccharification boiling Kettle + Lauter Tun + Whirlpool tank
Mode 2: Saccharification Kettle + Lauter Tun + boiling Whirlpool tank
Mode 3: Saccharification Lauter tank + boiling Kettle + Whirlpool tank
Traditional Brewery Generally Seldom Adopt the three-vessel combination. The three-vessel combination appears more because of the development of the craft brewing industry, and the form is more flexible on the basis of the two-vessel combination. The daily production can reach 4-6 batches.
 

Four Vessels Combination
Mash Kettle+Lauter Tank+Boiling Pot+ Whirlpool Tank
The four-vessel combination is the most common combination method in the saccharification workshop, which mainly includes: a saccharification pot, a lauter tank, a boiling kettle and a whirlpool tank. This combination is suitable for small brewery production, convenient to use, economical and affordable, and the produced products are of good quality. The equipment that can be matched includes wort temporary storage tank, storage tank, condensate recovery tank, hot water tank, etc. The saccharification capacity can reach 6 to 8 times per day.
 

The combination is different, but the requirements are the same:
Regardless of the combination of two devices, three vessels, four Vessels, five or six devices, all combinations must meet the following requirements:
The shape of the bottom of the pot is conducive to the circulation of the liquid, has a good heat transfer effect, and saves stirring power;
There is sufficient heating area and reasonable heating device;
The structure of the riser is reasonable;
The pot body material requires corrosion resistance without affecting the beer quality;
The inner wall is smooth and easy to clean;
Good heat preservation
Fermentation system
1. The fermentation system mainly includes fermentation tanks, sake tanks and yeast expansion equipment. The beer and wine fermentation system adopts different beer fermentation processes. Processed with 2mm 304 stainless steel plate, cooling medium: alcohol water, tank with sight glass, one inlet and outlet at the bottom, double-acting vacuum safety valve, diaphragm pressure gauge installed on the top, closed sight glass, one backup pressure exhaust and CIP port , Internally connected to the washing ball, external pressure exhaust pipe and CIP pipe, the tank has a sterile sampling valve and Pt100 platinum resistance, with 80 Rumi sight glass spotlight. The cold-rolled elliptical upper head is beautiful and has no dead corners for cleaning; with a sampling port.
2. The equipment is convenient for manual operation and manual cleaning to further ferment high-quality beer and wine. It is equipped with fermentation engineering technology and equipment manufacturing. It can realize automatic and semi-automatic control through the PLC automatic control system, and the whole process of controlling wine and beer. Ferment. Fermentation tank cleaning manholes are divided into top manholes, side manholes and waist manholes.
3. The fermentation system is generally composed of 6-12 fermentation tanks, with specifications ranging from 100L to 2000L, and various types, and can be tailored to your needs. The equipment liner is welded with standard high-quality stainless steel materials, polyurethane High-pressure foam insulation cone bottom structure, outsourcing according to customer needs, can be stainless steel mirror, matte, carbon steel, spraying and other forms.
4. Adopting beer standardized fermentation production technology, the internal mirror polishing of the tank can reach the polishing quality standard of ≤0.8um≤0.6um≤0.2um, which fully meets the requirements of beer fermentation, PLC automatic cleaning and disinfection systems.
5. The cooling jacket of the fermentation tank meets the technical requirements. It adopts the heat exchange methods of Maitreya, arched channel, corrugated channel, spiral and other jackets to meet the heat exchange technology needs of different cooling media and pressures.
6. Washing and sterilizing pipelines, material pipelines, cooling return pipelines and CO2 pipelines are connected between the fermentation tanks. All stainless steel pipes in contact with materials adopt sanitary ISO or PIN standard pipes, and the inner and outer walls are polished to meet food-grade sanitary standards.

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