Impact Resistance FRP Pultruded Grating with High Loading Capacity

China Impact Resistance FRP Pultruded Grating with High Loading Capacity, Find details about China FRP, Fiberglass from Impact Resistance FRP Pultruded Grating with High Loading Capacity

Model NO.
pultruded grating
Application
Chemical Industry, Sewage Plant, Oil Platform, etc
Surface
Concave, Gritted, Smooth, Mirror, Pattern, etc
Thickness
From 3mm to 15mm
Panel Size
Customized
Anti-Fire
ASTM-84 25 1 Class
Certifications
ABS, SGS, ISO & etc
Resin
Ortho/ISO/Ve
Fiberglass
E-Glass
Trademark
MACHS
Transport Package
Wood or Steel Pallets
Specification
thickness 3′′ - 15′′
Origin
Nantong China
HS Code
3926909090
Model NO.
pultruded grating
Application
Chemical Industry, Sewage Plant, Oil Platform, etc
Surface
Concave, Gritted, Smooth, Mirror, Pattern, etc
Thickness
From 3mm to 15mm
Panel Size
Customized
Anti-Fire
ASTM-84 25 1 Class
Certifications
ABS, SGS, ISO & etc
Resin
Ortho/ISO/Ve
Fiberglass
E-Glass
Trademark
MACHS
Transport Package
Wood or Steel Pallets
Specification
thickness 3′′ - 15′′
Origin
Nantong China
HS Code
3926909090
About us:
China Nantong Mach's Composite Material Co., Ltd was established in 2005 and located in the Nantong City, Jiangsu Province, which is in the Yangtze River Delta business circle. Mach's owns 30,000 square meters land area, which includes 6,000 square meters plant area and currently has 130 professional employees. Mach's is an integrated manufacturer specializing in producing FRP grating and composite material. Our products include molded grating, pultruded grating, profiles, ladder, stair treads, clips and handrail systems.
During these years exploration and developing, Mach's has conformed to rigorous standards, including ISO9001, SGS, ASTM E84, ABS and some other certifications. As a certified enterprise, we own international quality management systems, and we have a number of advanced production lines and quality control systems. Mach's products have been acknowledged worldwide and we currently and mainly export to USA, Hong Kong, Japan, Southeast Asia, European, South Africa and other countries & regions. We have established long-term and stable relationships with our partners as the higher quality, faster delivery and better service.
We are dedicated to meeting our clients' needs and work towards our clients' highest expectations.



Pultruded process:




Raw materials:
1.reinforcement material:fiberglass, glass mat, continuous strand mat, surfacing mat, needled mat.
2.basis material:unsaturated polyester resin, epoxy resin, vinylester resin.

 CERTIFICATE:1. Fabric roving
Product Name: C- Fabric rovingTest By: JUSHI Fiberglass Inc. 
Item Number: CD 2400Sampling From: Roving Forming Dept. 
Product CodeProduct Grade: A
Production Date: JUN. 26.2012. Purchase Order No. 
Barcode Number: 2012.10.05Container No. 
Lot Capacity: 1 tL/C No. 

General Data: 
Glass Type: C - GlassFilament Diameter: 14μm /14μm /14 μm
Density: 2.5 - 2.6 g/cm3Sizing: Silane
Softening Point: 840° CColor: White

Properties For Control Report: 
Test ItemsAccepted StandardsTest Results
Testing StandardStandard ValueAverage ValueResult
Moisture content (%)GB/T 9914.1-2001 idt
ISO 3344: 1997
≤0.200.04PASS
Loss on ignition (%)GB/T 9914.2-2001 eqv
ISO 1887: 1995
1.0~7.01.58PASS
Mass per Unit area(G/M²)GB/T 9914.3-2001 idt
ISO 3374: 2000
480+/-33.6502.2PASS
Test Conditions: 
Room Temperature: 23° C
Humidity: 60 %

Test Conclusions: Confirmed to all above specification
I hereby certify that the results above were obtained on the material referenced according to Taishan Fiberglass Inc. Test procedures and frequency. 
Certified by Quality Control Laboratory





2. JN -199  ISO Resin
JN -199 is Isophthalic unsaturated polyester resin with medium viscosity and high reactivity. Good mechanical properties, high heat resistance and corrosion resistance, suitable for manufacturing high-quality grille products.
Specifications of liquid resin
ItemUnitValueTesting standards
Appearance Viscous liquidVisual
Chroma (Pt-Co)  GB7193.7
AcidmgKOH/g10-20GB2895
Viscosity 25°CmPa.S400-700GB7193.1
Gel timemin5-20GB7193.6
Solids%62-67GB7193.3
80°C Stabilityh≥24GB7193.5
 
Performance resin castings
ItemUnitValueTesting standards
Barcol hardness ≥Barcol35-41GB3854
Tensile strength ≥MPa65-91GB2568
Tensile modulus ≥GPa2.7GB2568
Elongation at break ≥%5.2GB2568
Bending strength ≥MPa85-110GB2570
Flexural modulus ≥GPa2.7-3.3GB2570
Viscosity / 25°C ≥KJ/m26.4-.73GB2571
H.D.T ≥°C69-87GB1634
Note: experimental ambient temperature 23±2°C relative humidity 50±5%

More suppliers certicfications can be provide as your requests


Resin systems:
 

Sys-Code

Description

Resin System

Anticorrosion

Fire Retardant
VCF
Chemical grade
Anticorrosion and fire retardant

VE

Heavy chemical corrosion
>28
LOI >28
IIF
Industrial grade
Anticorrosion and fire retardant

ISO

General industrial corrosion
>28
LOI>28
IFF
Food grade
Anticorrosion and fire retardant

ISO

General industrial corrosion
>26
LOI>26
PIN
Industrial grade
Anticorrosion

Phenolic

General industrial corrosion
>80
LOI>80
OAF
Construction grade
Anticorrosion and fire retardant

Ortho

Slight corrosion site
>28
LOI>28
OAG
General construction grade
Anticorrosion

Ortho

General construction field

-------
 
Resin system
 
Description
 
Application
 
Vinyl ester
 
Superior corrosion   resistance and fire retardant flame spread rating ASTM E84 Class 1,25 or less   operation temperature-50°C~110°C.
 
Such   gratings can be used in the environments with serious corrosion
High flame resistant   vinyl ester
 
Superior corrosion   resistance and enhanced fore retardant flame spread rating ASTM E84 Class   1,10 or less operation temperature-50°C~110°C.Such grating has passed assessment from ABS(American   Bureau of Shipping).
 
Such gratings can be   used in the environments with serious corrosion requiring better flame   resistance.
 
Iso-phthalic Polyester resin
 
Industrial grade   corrosion resistance and fire retardant flame spread rating ASTM E84 Class   1,25 or less operation temperature-50°C~105°C.
 
Such gratings can be   used in the environments of middle concentration inorganic acid, inorganic   alkali, etc.
 
Ortho-phthalic   polyester resin
 
Moderate corrosion   resistance and fire retanrdant flame spread rating ASTM E84 Class 1,25 or   less operation temperature50°C-100°C.
 
Such gratings   are perfect for use in water/wastewater or air-aging application light   industrial applications and in the wave zone areas of offshore platforms where   the environment is moderate Although Type O is the least chemical   resistant resin it still offers superior performance to traditional flooring   products such as steel aluminum and wood and is the most economical resin   available.





Our stock size:


 
CodeTypesThicknessPultrusion size (Top/Bottom)mmWith CD-shaped interlocking rod
kg/m2
With 3 core interlocking rod
kg/m2
Open Area
NO.01I-401025mm15/1515.617.140%
NO.02I-501025mm15/1512.714.250%
NO.03I-601025mm15/159.711.260%
NO.04I-4012532mm15/1518.3319.8340%
NO.05I-5012532mm15/1515.917.450%
NO.06I-6012532mm15/151213.560%
NO.07I-401538mm15/1521.0122.0140%
NO.08I-501538mm15/1518.119.150%
NO.09I-601538mm15/1515.516.160%
NO.10T-181025mm41.3/15/13.818%
NO.11T-331025mm41.3/15/11.233%
NO.12T-121025mm38/15/14.512%
NO.13T-251025mm38/15/12.325%
NO.14T-381025mm38/15/10.238%
NO.15T-121538mm38/15/19.612%
NO.16T-251538mm38/15/16.725%
NO.17T-381538mm38/15/14.238%
NO.18T-501538mm25/15/10.350%
NO.19T-332050mm25/15/20.2733%
NO.20T-502050mm25/15/15.6650%
NO.21HL-402050mm15/70.3740%
NO.22HL-502050mm15/52.2450%
NO.23HL-602050mm15/43.5060%

Any customized sizes (panel size, thickness & bar width) are favorable as requested, please feel no hesitate to contact us for specific requirements.
 Product Description:
1.Pultruded FRP grating is assembled with types of FRP profiles. "I" and "T" FRP profiles are main bearing parts; The round bars are the connecting ones; The round pipes are used for adjusting the bearing space.

2.Technology Parameters:
Resin ContentCuring DegreeDensityBarcol HardnessTensile StrengthFlexural StrengthOxygen Index
30-40%≥ 80%1.8-2.0g/cm2≥ 40≥ 300MPa≥ 400MPa≥ 28


 
No. 
Name

Unite

Property index

Test criteria and method
01
Hardness
Barcl≥40GB3854-83
02
Solidness
%≥92GB7193.3-87
03
Thermal deformation TEMP
ºC≥160GB1634-76
04
Thermal conductivity
W/(m. K)0.487GB/T3139-87
05
Impact strength
KJ/m2≥8.5GB1451-83
06E
Modulus of elasticity E
MPa≥10.0
Molded grating≥10.0
≥23.0
Pultruded grating≥23.0
GB1449-83
07
Corrosion resistance 
 
See attached list
GB3857-87

Surface treatment:
1. concave
2. gritted
3. mirror
4. pattern
5. sanding
6. smooth



Requirement:


Manufacture: Grating components shall be high strength and high stiffness pultruded elements having a maximum of 80% and a minimum of 75% glass content (by weight) of continuous roving and continuous strand mat fiberglass reinforcements. Bearing bars shall be interlocked with a two piece cross rod system, adhesive bonded, to provide a mechanical and chemical lock. Cross rods should be below the walking surface of the grating. Gratings with cross rods that are flush with the walking surface are excluded. 

Nonslip surface: Grating shall be provided with a quartz grit, adhesively bonded and baked to the top surface of the finished grating product. 

Coast guard rating: All gratings and treads shall have u. S. Coast guard approval and be certified to a level 2 in accordance with the u. S. Coast guard draft memorandum: Policy file memorandum on the use of fiber reinforced plastic (FRP) deck grating (dated 2 February 1998)

Fire rating: Coated and uncoated grating shall have a tested flame spread index of 25 or less in accordance with the ASTM e84 tunnel test. Gratings shall not burn past the 25 mm reference mark and will be classified hb per ASTM d635. Manufacturer may be required to provide certification of ASTM e84 test on grating panels from an independent testing laboratory. Test data shall be from full scale testing of actual production grating, of the same type and material supplied on the project. 

Gratings shall be classified as 94V-o by the UL 94 test for flammability and pass the ASTM d2863 test for 100% oxygen concentration. The phenolic grating shall also be tested in accordance with ASTM e662 with a non-flaming max ds (corrected) of 1.8 or less and ds@4 min of. 22; Flaming max ds (corrected) of 2.7 or less and ds@4 min of. 5. 

Resin system: The resin system used in the manufacture and assembly of the grating shall be 100 % phenolic. Manufacturer may be required to submit corrosion data from tests performed on actual grating products in standard chemical environments. 

Color: Natural brown

Depth: 1-1/2" deep load bars with a tolerance of plus or minus 1/32". 

Mesh configuration: 1-1/2" load bar spacing; 6" tie bar spacing on centers. Grating shall be machs I6015p as manufactured by nantong machs composite material Co., Ltd. 

Load/deflection: Grating shall meet manufacturer's published safe recommended loadings with deflection not to exceed the following: 

Uniform distributed load over a 60" span: 50 pounds per square foot, with a maximum deflection of 0.14". Note: Maximum span approved by coast guard is 44". 

Gratings that will be installed outdoors in direct UV shall receive a secondarily applied UV coating based on a 2 part aliphatic polyurethane system. 

Substitutions: Other products of equal strength, stiffness, corrosion resistance and overall quality may be submitted with the proper supporting data to the engineer for approval. 



For chemical grade, anticorrosion and fire retardant gratings, the colors should be dark grey, tangerine and yellow.

For industrial grade, anticorrosion and fire retardant gratings, the colors should be yellow. 

For food grade, anticorrosion and fire retardant gratings, the colors should be yellow. 

For industrial grade, anticorrosion, none fire retardant gratings, the color should be dark brown. 

For construction and general construction grade, anticorrosion gratings, the color is light grey or customers' designated colors. 


Our QC systems:
our certicification:
ISO 9000 ABS Quality EvaluationsABS Design AssessmentABS Manufacturing AssessmentUL -94 V -0ROSHEN 13501+A1 Fire classificationNF P92-507 Fire safety-Building-interior fitting Material classification M1Anti-static FRP Pultrusion Profile SJ/T 10694 -2006Mechanics test D695-10 D790-10 ASTM D256-10 Method A ASTM D 732ASTM D634-14 D ASTM D953 -10 Procedure
copys can be provide as your requests


AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) Test Methods:

1. ASTM D-638-Tensile Properties of Plastics
 
2. ASTM D-790-Flexural Properties of Unreinforced and Reinforced Plastics
 
3. ASTM D-2344-Apparent Interlaminar Shear Strength of Parallel Fiber Composites by Short Beam Method
 
4. ASTM D-696-Coefficient of Linear Thermal Expansion for Plastics
 
5. ASTM E-84-Surface Burning Characteristics of Building Materials
PropertyASTM MethodValueUnits
Tensile StrengthD-63830,000 (206)psi (MPa)
Tensile ModulusD-6382.5 x 106 (17.2)psi (GPa)
Flexural StrengthD-79030,000 (206)psi (MPa)
Flexural ModulusD-7901.8 x 106 (12.4)psi (GPa)
Flexural  Modulus (Full Section)N/A2.8 x 106 (19.3)psi (GPa)
Short Beam Shear (Transverse)D-23444,500 (31)psi (MPa)
Shear Modulus (Transverse)N/A4.5 x 105 (3.1)psi (GPa)
Coefficient of Thermal ExpansionD-6964.4 x 10-6
(8.0 x 10 -6)
in/in/°F
(cm/cm/°C)
Flame SpreadE-8425 or lessN/A


Quality assurance: 

A.       All items to be provided under this Section shall be furnished only by manufacturers having a minimum of ten (10) years experience in the design and manufacture of similar products and systems. Additionally, if requested, a record of at least five (5) previous, separate, similar successful installations in the last five (5) years shall be provided.
 
B.       Manufacturer shall offer a 3 year limited warranty on all FRP products against defects in materials and workmanship.
 
C.       Manufacturer shall be certified to the ISO 9001-2000 standard. 
 
D.       Manufacturer shall provide proof of certification from at least two other quality assurance programs for its facilities or products (UL, DNV, ABS, USCG, AARR).
 
E.        Manufacturer shall provide proof, via independent testing less than six months old, that materials proposed as a solution do not contain heavy metals in amounts greater than that allowed by current EPA requirements.





Pultruded grating advantages: 
 superior corrosion resistant and impact easy to install less maintainance costNon-Magnetic, non-conductive anti-slip, anti-fireHigh Strength, Light Weightlong-lastingColor Selected Optiona Non-Electric & Thermal Conductivity


FRP pultruded grating application:
 







Packing and delivery:

packing material: 
1. Wood or steel pallets --easy to upload and download the cargo 
2.PE wrapping film --keep grating clean and assure pallets stable 
3. Bundling belts--assure pallets more stable          
4. full cartons protection



Delivery inspection:
1. sales specifists checking quantity and quality of goods
2. IQC staffs spot re-inspect
3. checking packing and waybills 

Our after-sales policy
1. goods tracking till consignees received
2. tracking customers feedback
3. 24hours/ 7 days


FAQ(frequent asked questions)
Q: what is available payment terms?
   A: T/T & L/C

Q: is ODM & OEM available?
   A: yes

Q: is customization favorable?
   A: yes

Q: are samples availble?
   A: yes, we provide stock samples. new molds are excepted

Q: what international commerical terms accept?
   A: FOB, CFR & CIF

Q: how many days can receive bulk goods?
   A: nomally 30 working days depends on logistics
           
Q: is there discount if bulk order?
   A: yes, price can be negotiated if bulk order
               
Q: why choose machs?
   A:  Mach's is an integrated manufacturer specializing in producing FRP grating and composite material. Our products include molded grating, pultruded grating, profiles, ladder, stair treads, clips and handrail systems.             
contact us:

address: 28 Longyou Road, Wuyao Town, Rugao City, Jiangsu Province, China, 226000
 
website: machsfrp.en.made-in-china.com 
 
telephone: 0086-513-85302213
 
 


sales specifist: Evan Huang 
contact number:  0086-13813714962
  
 
 
For more details, please refer to our website (machsfrp.en.made-in-china.com). Please also feel no hesitate to contact us if you have any further questions, we are dedicated to meet all our customers' needs and work towards our clients' highest expectations.