XP30 Automatic Ultrasonic Bottle Washing Machine

China XP30 Automatic Ultrasonic Bottle Washing Machine, Find details about China Bottle Washing Machine, Automatic Ultrasonic from XP30 Automatic Ultrasonic Bottle Washing Machine

Model NO.
XP30
Customized
Customized
Condition
New
Warranty
1 Year
Trademark
Korican
Specification
2100× 1790× 1300mm
Origin
China
Model NO.
XP30
Customized
Customized
Condition
New
Warranty
1 Year
Trademark
Korican
Specification
2100× 1790× 1300mm
Origin
China
XP30 Automatic Ultrasonic Bottle Washing Machine
XP30 Automatic Ultrasonic Bottle Washing Machine

unique structure, easy operate, reliable cleaning rusult
maufactured with qualified materials, all contact parts use 316L stainless steel
advanced control system, main electric components adopts international famous brand

1. Brief Introduction
XP30 series vertical ultrasonic bottle washing machine is a new generation of antibiotics vial cleaning equipment. adopt the now internationally popular non-contact washing method, the use of ultrasonic "cavitations" effect will have a strong mechanical force on the dirt strip off the bottle, it can not only achieve the goal of cleaning, but also inside and outside of bottles attached to a variety of microorganisms, Enterobacteriaceae and similar bacteria to sonication, which played a clean, disinfection and sterilization effect.
XG-XP30 series vertical ultrasonic bottle washing machine imported by the company with reference to similar equipment and technology to improve and adapt the domestic packaging materials, is the only one of the most practical new-type equipment. It has been widely used in biological engineering users of blood products and high-tech projects. It suits vials, ampoules and small bottles of nutrient specifications of straight slender bottles of cleaning.
The machine screw into the bottle, in the rotary bodies holding the bottle by the robot automatically turn 180 ° so that the bottle down, insert the bottle tip to "three water three gas" wash and dry, while for the inner bottle, outer wall a strong spray cleaning of the dry, then flip the bottle after 180 ° to complete the cleaning work. This machine can single produce and also can tunnel oven be synchronized with the joint production.

2. Features
 The machine structure is unique, easy to operate, reliable cleaning effect, washing effect full compliance with GMP requirements.
 Adopt LCD display touch screen (PT) and programmable logic controllers (PLC) control. Faulty display function and automatic alarm function.
 The machine structure is simple and can clean a variety of vials on the device, just replace the small amount of standard parts, and easy replacement of standard parts. Under normal circumstances, the replacement of standard parts only 40 minutes to complete specification and commissioning of replacement parts.
 Big wheel processing company in Shanghai Institute of Naval Engineering imported from Germany with the coordinates of NC machining, the device designed for precision machining of large warship parts. Machining accuracy is ± 0.001mm, so that the needle into the bottle is accurate, low rate of broken bottles.
 Transfer part is the big internal gear structure, smooth transmission, good bottle of neutral.
 Thought and CE certification, all the electrical parts, mechanical transmission parts and operation of the track wheel table with part of the auger with the part of the warning signs are obvious; all the wiring connections are in accordance with international standards.
 Advanced control system, PLC programmable process controller, digital extension, analog expansion modules, industrial Ethernet communications processors have adopted the German Siemens brand. With temperature, pressure, level, ultrasonic generator control system, automatic alarm and shut down, missing bottle, full bottle of alarm and shutdown.
 All pressure gauges with diaphragm-type pressure gauge, all valves are used diaphragm. All contact parts with water and gas are used 316L stainless steel, non-metallic materials in contact with the bottles are made of imported POM.
 Touch screen has three levels of password protection.

3.Technical data
 Suitable bottle size: 100ml
 Power supply:380V 50Hz
 Power consumption:15KW
 Water injection pressure:0.15MPa   Dosage:0.5m3/h
 Clean air pressure: 0.3MPa       Dosage:30m3/h
 Bottle breakage ratio:≤0.1%
 Single noise:≤70dB
 Weight:about 1800Kg
 Dimension(L×W×H):2100×1790×1300mm

4. Functional and technical description
(a) Structure and manufacturing
 Which direct contact with fresh water for injection pipe, pipe connector fittings, needle, needle seat, valves, meters, filters and other parts are made of high quality 316L stainless steel or non-metallic materials meet the GMP requirements of POM.
Recycling water system, where direct contact with the circulating water tank, pipes, pipe fittings, needle, needle seat, valves, meters, pumps, filters and other components are made of high quality stainless steel or meet the requirements of non-GMP Metallic materials (such as polyethylene, Teflon, polyurethane, etc.). Non-metallic materials also used the hose chuck fixed quick, convenient and simple connection.
Direct contact with clean compressed air pipes, pipe fittings, needle, needle seat, valves, meters, filters and other components are made of high quality 316L stainless steel or high-quality non-metallic materials meet the GMP requirements.
All pipes inside and outside the wall have to be polished. Internal surface roughness of Ra 0.4μm; outer surface roughness should be Ra 0.8μm. Adopt automatic welding pipe welding. After welding, welding and polishing inside and outside walls are polished. All plumbing pipes are to ensure that residual liquid can be drained naturally. We set liquid discharge device at the lowest, set exhaust device at the top. Ensure that no dead ends.
Other exposed parts are made of ordinary stainless steel or rust and no precipitation of particulate material.
All materials used are stainless steel, the book reports and quality assurance.

(b) Cleaning method
The cleaning method use non-contact method, ultrasonic vertical swing clean air and water jet, a total of seven steps, including 1. Ultrasound rough wash, 2. "Three water three gases" clean, are as follows:
The first procedure used 40 ºC -60 ºC ultrasonic rough wash sink in water.
Using ultrasonic "cavitation" effect will be stripped down dirt on the bottle, ultrasonic and also on the bottle of microorganisms attached to ultrasonic fragmentation. Also part of the rough wash bottle sterilization effect.
The second process uses recycled water for strong inside and outside the inverted bottle washing. Circulating water through 0.45μm filters, water temperature at 40 ºC -60 ºC, the pressure in the 0.15-0.35Mpa.
The third process uses recycled water for strong inside and outside the inverted bottle washed again. Filtered through 0.45μm filter recycling water, water temperature at 40 ºC -60 ºC, the pressure in the 0.15-0.35Mpa. Inner wall of water when flushing the needle directly into the bottle, and with the bottom of the bottle vertical, straight into the bottom of the bottle and then rinse the water column along the wall even out of the bottle. Ensure that no dead ends. Rinse bottles with multi-angle spray to ensure there is no bottle washing the outer surface of a corner.
 The fourth procedure uses clean compressed air inside and outside the inverted bottle to dry, clean compressed air through 0.22μm filters, pressure 0.3-0.5MPa.
 The fifth process uses water for injection, the inner wall of the bottle strong flushing. Water for injection, filtered through 0.22μm filters, water temperature about 65 ºC -70 ºC, pressure 0.15-0.3MPa.
 The sixth procedure uses clean compressed air drying inside and outside the inverted bottle. Clean compressed air through 0.22μm filters, pressure 0.3-0.5MPa, and remove the bottle surface adhesion of the fine water droplets.
 The seventh procedure is still using clean compressed air drying inside and outside the inverted bottle. Clean compressed air through 0.22μm filters, pressure 0.3-0.5MPa, and removal of residual drops of water bottles while the bottles dry completely. Only when the water (inflatable) needle into the bottle, the corresponding pipe before the valve automatically opens to flush water (or dry). When the needle left the bottle, the automatic valve closes to stop water and blowing. This will not only saving solar terms, but also to effectively prevent cross-contamination. Wall spray bottle full uniform, no spray dead area. No residual after blowing air drops.

(c) Bottle send and flip 
 Institutions to send and flip the bottle into the bottle by the network with groups, auger enhance group, Big Wheel manipulator group, composed of the bottle group.
 Way by hand to be washed after unpacking the bottles into the bottle belt, bottle up, under the action of the thrust belt, automatically after a spray bottle under the seat, each bottle were filled with water by ultrasonic cleaning after the arrival Auger enhance group.
 Auger within the group to enhance the ultrasonic coarse washed into the bottle one by one increase round, round the bottle increased to enhance the mechanical hand chuck at the Big Wheel into the next process
 Big wheel manipulator Chuck sent one by one took the bottle to enhance wheel, and turn it over 180o, to the bottle down. Then in the bottle one by one, led by big wheel through the above procedure to wash and dry strength.
Upon completion of the procedures of washing and drying, the Big Wheel has been transferred out of the bottle at the bottle; flip the robot 180o to chuck the bottle on the bottle after bottle set-up on the conveyor belt. The bottle group sent to the bottle conveyor belt into the bottleneck of the tunnel oven.

(d) Recycling water system
For the conservation and efficient use of water for injection, the local installation of the water recycling system. Save water for injection supply system.
Recycling water system by recycling the water tank (the tank), circulating pump, heater, temperature sensors, level gauge, pressure gauges, filters, valves and the corresponding pipeline composition.

Recycled water tank inn-water:
Collected water after the injection of recycled water for flushing the water, all by the special tube into the recovery tank.
Also by the injection of water supply points have a special supplementary water supply branch pipe; the pipe has to manually adjust the valve to add water.

Recycled water tank outer-water:
Recycled water tanks are pressurized by the circulating pump out transportation. A branch water supply ultrasonic tank adds water, pipe water supply of manual regulating valve.
Main water filtered through 0.45μm filter through automatically sent to the flush valve control needle. Set on a pipe with a pressure gauge for monitoring water pressure, abnormal pressure alarm.

Recovery tank level control:
Recovery tank level gauge settings are used to detect water tank level, when the water level drops below the set value, alarm and shutdown. Tank top with a counter-current port for constant water and dirt floating on the water excretion. Lowest water tank with a sewage outlet, a valve control, sinking to bottom for drainage work when dirt or residue inside the water drained.

Circulating water temperature control:
Tank equipped with temperature sensors and electric heating, external with a temperature regulator. Together constitute the three closed-loop temperature control system. Allows a constant temperature inside the set value (40-60) ± 2 ºC range.

(e) Transmission and cleaning area
The needle of the water, gas pressure and flow distribution uniformity:
Each point pressure difference≤10%;
Each point flow difference≤5%.
 Rinse with water and drying of the process gas does not produce cross-contamination.
 With loading and unloading easy, good airtight, transparent safety guard, the local heat generated from the exhaust air exhausted to the outside through a pipe. Recommends that customers install the exhaust pipe on hand, current devices.
 Ultrasonic immersion transducer is buried, installed in the efficient role in the region. Ultrasonic energy can be manually adjusted to apply to different bottles and bottles of different cleaning dirt.
 Tank around the arc transition, to ensure that no dead ends. With the lowest residual water discharges.
 Discharge with the overflow tank and broken glass chip devices.
 All transmission machinery located below the sink, washing areas and the complete separation of oil leakage does not occur.
 Manipulator can chuck the bottle size of matching appearance, the clamping force regulation of the right, which can clip to stabilize the bottle without breaking the bottle.

 (f) Others
Fully into account the whole design is easy to clean and easy maintenance.
With a mechanical overload protection device.

5. Control and interlocking
(a) Control and display
 Adopt Germany's Siemens (SIEMENS) company produced high-performance, highly reliable machine PLC program controller as a general controller.
 According to the best machine to run the program write control program software. After careful testing, long-running test machine, the software now provides advanced, efficient, safe and reliable.
 Adopt the man-machine dialogue with touch screen interface. With multiple screen display, respectively, show operation status, operating buttons, operating parameter settings, alarm display, event recording and display.
 Additional procedures for different processes can be pre-compiled and stored in the function, can store multiple technology programs can be quickly and easily call any one program. Can be set through the menu-screen program or modify operating parameters of the process.
 Hierarchical management functions can be added: the right to different levels by authorized personnel to different areas of competence. Such as a password, for example: some of the right staff can only enter the scene button operation; some of the right staff can call procedures within the storage process; and the other officers have the right to set and modify operating parameters of power, and so on.
 Circular water tank below the set value level alarm and automatically shut down circulation pump.
 Circulating water temperature through the temperature control system to achieve automatic temperature control, the temperature value displayed on the screen. When the measured value below the set temperature alarm.
 Injection of fresh water, rinse with clean compressed air and water recycling by the automatic valve control switch time. Automatically by the PLC programmable control valve. Big wheel position sensor based on detection of PLC specific location to determine the switching time.
 Injection of fresh water, clean air and flushing with recycled water through fine filters, its fitted with a pressure gauge pipe, rinse with water and dried for detecting the gas pressure. When the water when the air pressure below the lower limit alarm.

(b)Interlock and alarm
1)The following occurs automatically stop and alarm:
Rinse point of water, gas pressure is below the limit value;
Circulating water pump failure or stall;
Ultrasonic generator failure;
Mechanical occur overload 
Circulating water tank when the water level below the lower limit;
Circulating water temperature below the lower limit
Auger enhance group at the lack of bottle;
Tunnel oven when the bottle at the bottle too much;
A group of one hundred bottles of laminar flow on both sides of a fault or protection of the side door is open;
Big wheel guard is open

2)The following occurs automatically stop circulating pump and alarm:
Circulating water tank when the water level below the lower limit;
Circulating water temperature below the lower limit
Pressure washing point recycled water over the upper limit of time;

3)Main drive motor speed control function:
Adopt frequency control. Technological requirements can manually set the speed; value and the actual running speed setting value display, a speed and stall alarm.


6. Main configuration table
NONameModelOriginUseQuantityRemark
1worm gear reducerFCDS-80-1/13-CChinamechanical drive1 
2Micro motor reducer90YT120GV22ChinaBottle feed-in belt1 
3Stainless steel sanitary circulating pumpJC40-140JAC ChinaCirculating water supply1 
4Stainless steel liquid filterSGK10/304 ChinaCirculating water filtering1 
SGK10/316 chinaAir,WFI filtering2 
5Stainless steel straight through diaphragm type magnetic valve2W/304/1pc
2W/316/2pcs
ChinaSpray needle water&gas control switch3 
6Ultrasonic transducer220V 1020WChinaultrasonic generator1 
7Touch ScreenSmart700SiemensHMI1 
8PLCS7-200Siemensmaster control1 
9frequency converterATV12/6SE6440Schneider /Siemensmechanical drive1 
10circuit breakerC32Schneidereletronic component2 
11intermediate relayMY4NJOmroneletronic component3 
12Emergency Stop SwitchLW39SiemensEmergency stop1 
13stabilized voltage supplyS-50-24Chinacontrol power supply1 
14contactorLOGOSiemensMotor starting3 
15liquid level switchLS-7GEMSwater level alarm1 
16pressure transmitterDW803ChinaWater&gas pressure display3 
17sanitary diaphragm valveG81F-DN20/316LChinaWater&gas pressure valve5 
Note: All components of the bid book is current configuration by my company, if any technological improvements is subject to change without notice