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Agricultural Tractor Wheel Rim Rounding Machine

China Agricultural Tractor Wheel Rim Rounding Machine, Find details about China Agricultural Tractor Wheel Rim Bending Machine, Wheel Rim Straightening Machine from Agricultural Tractor Wheel Rim Rounding Machine

Model NO.
PGY-001
Buttons
Schneider
Reducer
Cycloid Pin-Wheel Type
Electric Control Cabinet
Assembling Electric Box
Sensor
Imported From Japan
Spindle Driving Method
Universal Joint
Finished Product Ejecting
Pneumatic
Trademark
Zhenhuan
Specification
Customized
Origin
China
Model NO.
PGY-001
Buttons
Schneider
Reducer
Cycloid Pin-Wheel Type
Electric Control Cabinet
Assembling Electric Box
Sensor
Imported From Japan
Spindle Driving Method
Universal Joint
Finished Product Ejecting
Pneumatic
Trademark
Zhenhuan
Specification
Customized
Origin
China
PRODUCTION LINE FOR STEEL WHEEL RIMS

This production line is including several separate machines as below, special for producing wheel rims for cars, trucks, etc.
Voltage: 380V, 3Phase, 50Hz. ±2%
Suitable range of rim:
Diameter: 17.5-25 inch
Width: 200-500mm
Thickness: 4-8mm
Production program
Rounding & flattening →butt welding → trimming (scraping sediment → pressing weld → end cutting) → re-rounding → flaring →roll forming (three steps) → expanding→ air-leakage inspecting → punching air valve hole

Machine Description
1. Rounding machine (including mark stamping & flattening device)

1.1 Description:
This machine is used to roll steel plates for pre-forming rims.
This machine is horizontal structure with rounding, mark stamping and flattening function.
The diameter of marking roller is 160mm, and the length is 250mm; the max flattening size is 80+80mm, and the pressure is about 40T
1.2 Technical data:
No.NameData
1Total power16.525 kW
2Output15-20seconds/pcs
3Material parameterThe range of length for raw materials1250mm~2400mm
4The range of width for raw materials150mm~500mm
5The range of thickness for raw materials2.3mm~10mm
6Tensile Strength for materials540~650Mpa
7Yield strength for materials≥450MPa
8Main machineRated voltage of main spindle motorAC 380 V, 50Hz
10Rated power11 kW
11Rated speed1500 r/min
12Runout for feeding rolls≤0.07mm
13Parallelism for up & down rolls≤0.6/300
14Runout for rounding rolls≤0.07mm
15Parallelism of axis for roller≤0.6/300
16Parallelism for slider and bench≤0.04mm
17Perpendicularity for slider trajectory and bench≤0.07mm
18Hydraulic systemVoltage for motorAC 380 V, 50Hz
20Power5.5 kW
21Rotary speed 1450 rpm
22The model for flattening oil cylinderD100/R63-S70 FA
23Flattening oil cylinder numbers4 pcs
24Fast forwardMax. working pressure4 Mpa
25Max. working flow70 L/min
26Max. reaching out for oil cylinder36 mm/s(adjustable)
27Max. thrust output12.5 T
28Sheet feedingMax. working pressure16 MPa
29Max. working flow18 L/min
30Max. reaching out for oil cylinder9.5 mm/s (non-ajustable)
31Max. thrust output50.2 T
32Fast backwardMax. working pressure4 Mpa
33Max. working flow70 L/min
34Max. retracting speed55 mm/s (adjustable)
35Max. reaching out7.5 T
36Working temperature25ºC-65ºC
37Cooling methodFan
38Solenoid valveDC 24 V
39Effective volume for oil tank200 L
42Oil cylinder model D40/R25-S1500 FA
43Oil cylinder number1 pcs
44Reaching out speed1300 mm/s (adjustable)
45Retracting speed1500mm/s (adjustable)
48Lubrication systemVoltage AC 220 V,50Hz
49Power25 W
50Rated pressure1.5 MPa
51Rated flow150 ml/min
52Rated volume4 L
53Machine dimension About 3850 x 1320 x 1150mm:
54Machine weightAbout 6 tons
2. Trimming machine (Planisher/side cutter)

2.1 Description
This machine is used for trimming welding slag before roll forming.
This machine is including trimming, planishing and side cutting function.
2.2 Trimming machine
2.2.1 Pictures

2.2.2 Technical data
No.NameData
1Output20-25 seconds/pcs
2Material parameterThe range of length for raw materials1250mm~2400mm
3The range of width for raw materials150mm~600mm
4The range of thickness for raw materials2.3mm~10mm
5Tensile Strength for materials540~650Mpa
6Yield strength for materials≥450MPa
7Main machineParallelism for ram with left & right≤0.05mm
8Parallelism for ram with up & down≤0.05mm
9The higher than sheet after trimming0.2mm
10Hydraulic systemVoltage for motorAC 380 V, 50Hz
12Power37 kW
13Rotary speed 1450 rpm
14The model for clamping oil cylinderD125/R63-S100
15Clamping oil cylinder numbers1pcs
16The model for trimming oil cylinderD100/R70-S900
17Trimming oil cylinder numbers1pcs
18ClampingMax. working pressure12 MPa
19Max. working flow73 L/min
20Max. reaching out for oil cylinder100 mm/s(adjustable)
21Max. retracting speed150 mm/s(adjustable)
22Max. thrust output14.3 T
23TrimmingMax. working pressure12 MPa
24Max. working flow188 L/min
25Max. reaching out for oil cylinder400 mm/s (adjustable)
26Max. retracting speed400 mm/s (adjustable)
27Max. thrust output9.2 T
28Working temperature25ºC-65ºC
29Cooling methodAir conditioning freezer
LYD120
30Solenoid valveDC 24 V
31Effective volume for oil tank1200 L
32Lubrication systemVoltage AC 220 V,50Hz
33Power25 W
34Rated pressure1.5 MPa
35Rated flow150 ml/min
36Rated volume4 L
37Machine dimension About 2900 x 800 x 2500mm:
38Machine weightAbout 7 tons
2.3 Planishing machine
2.3.1Picture

2.3.2Main technical data for planishing machine
No.NameData
1Output20-25 seconds/pcs
2Material parameterThe range of length for raw materials1250mm~2000mm
3The range of width for raw materials150mm~600mm
4The range of thickness for raw materials2.3mm~10mm
5Tensile Strength for materials540~650Mpa
6Yield strength for materials≥450MPa
7Hydraulic systemVoltage for motorAC 380 V, 50Hz
9Power37 kW
10Rotary speed 1450 rpm
11The model for clamping oil cylinderD80/R40-S40
12Clamping oil cylinder numbers2pcs
13The model for trimming oil cylinderD100/R70-S900
14Trimming oil cylinder numbers1pcs
15ClampingMax. working pressure12 MPa
16Max. working flow73 L/min
17Max. reaching out for oil cylinder120 mm/s(adjustable)
18Max. retracting speed150 mm/s(adjustable)
19Max. thrust output6.1 T
20PlanishingMax. working pressure12 MPa
21Max. working flow188 L/min
22Max. reaching out for oil cylinder350 mm/s (adjustable)
23Max. retracting speed500 mm/s (adjustable)
24Max. thrust output1.8 T
25Working temperature25ºC-65ºC
26Cooling methodAir conditioning freezer
LYD120
27Solenoid valveDC 24 V
28Effective volume for oil tank1200 L
29Lubrication systemVoltage AC 220 V,50Hz
30Power25 W
31Rated pressure1.5 MPa
32Rated flow150 ml/min
33Rated volume4 L
34Machine dimension About 2500 x 800 x 2400mm:
35Machine weightAbout 5.5 tons
2.4 Side cutting machine
2.4.1Pictures

2.4.2Main technical data
No.NameData
1OutputMax.12 seconds/pcs
2Material parameterThe range of length for raw materials1250mm~2000mm
3The range of width for raw materials150mm~600mm
4The range of thickness for raw materials2.3mm~8mm
5Tensile Strength for materials540~650Mpa
6Yield strength for materials≥450MPa
7Main machineParallelism for slider lower surface and bench surface≤0.05mm
8Perpendicularity for movement locus and bench surface≤0.07mm
9Hydraulic systemVoltage for motorAC 380 V, 50Hz
11Power37 kW
12Rotary speed 1450 rpm
13The model for cutting oil cylinderD200/R140-S100
14Trimming oil cylinder numbers1pcs
15CuttingMax. working pressure12 MPa
16Max. working flow75 L/min
17Max. reaching out for oil cylinder40 mm/s(adjustable)
18Max. retracting speed80 mm/s(adjustable)
19Max. thrust output37.3 T
20Working temperature25ºC-65ºC
21Cooling methodAir conditioning freezer
LYD120
22Solenoid valveDC 24 V
23Effective volume for oil tank1200 L
24Lubrication systemVoltage AC 220 V,50Hz
25Power25 W
26Rated pressure1.5 MPa
27Rated flow150 ml/min
28Rated volume4 L
29Machine dimension About 21670 x 640 x 3042mm:
30Machine weightAbout 6.5 tons

3. Re-rounding machine

3.1 Description
This machine is used for re-rounding two sides of welding parts.
It is made of machine body, hydraulic, lubrication and electric system.
3.2 Main technical data
NameData
Nominal pressure2000KN
Max. working pressure 25MPa
Max. distance from slider to bench900mm
Max. slider stroke400mm
Working bench size750 x 600mm (L x W)
Power11kW
Machine dimension2200 x 1600 x 2500mm
Machine weightAbout 3.8 T
4. Roll forming machine

4.1 Description
This machine is specially designed for forming flared rims into final shape. Usually there need 3 sets of same machines with different forming rollers for this processing.
It is made of machine body, bracket and hydraulic system, pneumatic system, electric system.
4.2 Main configurations:
No.NameData
1Total power124.025 kW
2Output12-18seconds/pcs
3Main spindle parameterRoll forming force230KN
Spindle torque900 N-m
The length for installing mold 600mm
The diameter for installing mold200mm,
key width is 32mm
Total rotary speed for up & down spindle130rpm( adjustable)
Dip angel for two spindle±0.5°
4Material parameterTensile strength for materials540~650Mpa
5The range of thickness for raw materials5mm~8mm
6Yield strength for materialsMore than 540Mpa
7Main machineRunout for up & down rolls≤0.1mm
8Hydraulic systemVoltage for motorAC 380 V, 50Hz
10Power55+55+11 kW
11Rotary speed 1450 rpm
12The model of hydraulic motorNAM-1450
13The numbers of hydraulic motor2
14The model for lifting oil cylinderD100/R63-S70 FA
15Flattening oil cylinder numbers1 pcs
24Hydraulic motorMax. working pressure12.5Mpa
16Max. working flow235L/min
17Max. output torque2857Nm (adjustable)
18Max. rotate speed160rpm
19Fast forward for lifting oil cylinderMax. working pressure4Mpa
20Max. working flow135L/min
21Max. reaching out for oil cylinder90mm/s (non-adjustable)
22Max. thrust output8 T
23Feeding for lifting oil cylinderMax. working pressure21 MPa
24Max. working flow27 L/min
25Max. reaching out for oil cylinder18 mm/s (adjustable)
26Max. thrust output90T
27Working temperature25ºC-65ºC
28Cooling methodAC freezer( LYD120)
29Solenoid valveDC 24 V
30Effective volume for oil tank3000 L
31Pneumatic systemAir compressor ( by buyer)Pressure: ≥0.6 Mpa
Degassing:≥100 L/min
32The model for pushing cylinderD125/R80-S800 x 1
33Max. reaching out speed for cylinder300 mm/s( adjustable)
34Max. retracting speed500 mm/s( adjustable)
35Thrust output for pushing cylinder
(When pressure is 0.6MPa)		0.74 T
36Force output for pushing cylinder
(When pressure is 0.6MPa)		0.43T
37The model of guide cylinderD125/R80-S300
38The number of guide cylinder1
39Thrust output for guide cylinder
(When pressure is 0.6MPa)		0.74 T
40Force output for guide cylinder
(When pressure is 0.6MPa)		0.43T
48Lubrication systemRated voltageAC 220 V,50Hz
49Power25 W
50Rated pressure1.5 MPa
51Rated flow150 ml/min
52Rated volume4 L
53Machine dimension About 3400 x 1400 x 2700mm:
54Machine weightAbout 14 tons

5. Valve hole punching machine with flattening function

5.1 Description
This machine is specially designed for punching valve hole on the rim with C-shape.
It is made of main machine, actuating unit and electrical control box, PLC control with protective function if overload.
5.2 Main technical data
NameData
Nominal pressure1000KN
Max. working pressure 25MPa
Max. distance from slider to bench900mm
Max. slider stroke400mm
Working bench size750 x 600mm (L x W)
Power11kW
Nominal force for punching oil cylinder in lower bench320KN
Machine dimension2400 x 1600 x 2700mm
Machine weightAbout 4.9 T

7. Flash butt welding machine UN-1000

7.1 Feature
  1. Suitable range:
Thickness is 4-8mm;
Width: 200-500mm
Welding area: 980- 4000mm2
Diameter: 17.5" - 25" 
Welding position should be flat before welding.
  1. Horizontal type, four clamping arms are cast steel, PLC control, hydraulic clamping touch screen, servo motor control and linear guide oriented.
  2. Hydraulic clamping, servo upsetting.
  3. Left and right clamping, pressure can be controlled separately
  4. The movable steel board together with the whole set of machine adopts linear guiding guide
  5. The main transformer is equipped with temperature control device inside.
  6. Welding function: pulse or without pulse.
7.2 Configuration
PLCMITSUBISHI  FX1N40MP
Servo motor and driverJapan Yaskawa, 21kW
Hydraulic station, plunger pump 31.5MP
Upsetting screw rodnutΦ120
Switch electric control cabinetSilicon Controlled 3000A
ReducerChinese K87-10
Enclosed water tank Stainless steel with visual type
Linear guideTaiwan HIWIN, HGW65HA
7.3 Main technical data
ItemData
Machine codeUN-1000
Rated power1000KVA
Welding area800-3600mm2
Max. welding width520mm
Welding rim diameter17-25 inch
Hydraulic pressure3-15MPa
Rated clamping force600KN
Rated upsetting force300KN
Max. adjustment for clamping100mm
Transformer gears6
Secondary voltage5- 11V
Cooling water pressure0.2MPa
Cooling water flow≥3000L/N
Oil pump motor22kW
Transformer temporary load rate60%
Machine weightAbout 13 tons
Voltage380V, 3phase, 50Hz.
8. NZC-630 rim & disk welding machine (inside welding )
 
8.1 Description
This machine is used for welding rim & disc, this model is suitable for 17-25inches with inside welding.
8.2 Feature
8.2.1 Vertical type, 0-80 angle can be adjusted by manual.
8.2.2 Servo motor, PLC, touch screen
8.2.3 Linear guide for lifting of welding gun.
8.2.4 Sensor control with each process
8.2.5 Welding length can be adjusted.
8.3 Configuration
PLCMITSUBISHI 30P
Servo motorYonghong, Taiwan, 0.55kW
Welding gunPanasonic, inverter-630
8.3 Configuration
NameTechnical data
Rated capacity36kW
Voltage380V, 3phase, 50Hz
Rate welding current630A
Rated welding voltage50V
Welding speedStepless speed regulation
Welding stick1.2-1.6mm
Machine weightAbout 1.2 tons
9. Wheel disc spinning machine

9.1 Configuration
NameTechnical data
Voltage380V, 3phase, 50Hz
Suitable diameter of blanks350-700mm
Suitable for thickness of blanks18mm
Spinning height150mm
Suitable disc size16-24inch
Main spindle rotation220rpm
Pressing cylinder thrust30tons
Pressing cylinder stroke400mm
Axial cylinder thrust30 tons
Axial cylinder stroke300mm
Radial cylinder thrust30 tons
Radial cylinder stroke220mm
Machine sizeAbout 3200 x 1200x 3560mm
Machine weightAbout 20 tons
10. CNC Lathe
NameTechnical data
Turning diameter for tool holderMax. 800mm
Working table diameter700mm
Max. height of workpieces800mm
Suitable weight of workpieces700kg
Rotation speed for workbench5-200rpm
Max. turning force for tool holder1200kg
Total turning force2000kg
Max. torque1250kg/m
Tool rest stroke500mm
Beam stroke800mm
Beam lifting speed0.44m/minute
Section of tool shank32 x 32mm
Servo motor power15kW
Feeding motor power15Nm
Machine szie1700 x 2100 x 2700mm
10. Multi- holes drilling machine
NameTechnical data
Drilling diameter26mm +0.10
Turning speed 200rpm
Workbench oil cylinder stroke230mm
Hydraulic lock force6.5T ( system pressure 10MPa)
Ejecting force300kg ( system pressure 10MPa)

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