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Automatic Machines for Manufacturing Aluminum Car Automotive Radiators

China Automatic Machines for Manufacturing Aluminum Car Automotive Radiators, Find details about China Car Radiator Machine, Car Radiator Making Machine from Automatic Machines for Manufacturing Aluminum Car Automotive Radiators

Model NO.
ZPJ-800L
Core Height Error
+/-1.0mm
Core Width Error
+/-1.5mm
Production Speed
About 40 Cores Per Hour
Main Die Changing Speed
Less Than 30min
Trademark
Zhenhuan
Transport Package
Bare or Sea Worthy Wooden Case Packing
Specification
2200 x 1800 x 1750mm
Origin
China
Model NO.
ZPJ-800L
Core Height Error
+/-1.0mm
Core Width Error
+/-1.5mm
Production Speed
About 40 Cores Per Hour
Main Die Changing Speed
Less Than 30min
Trademark
Zhenhuan
Transport Package
Bare or Sea Worthy Wooden Case Packing
Specification
2200 x 1800 x 1750mm
Origin
China

Machines for Manufacturing Aluminum Car Radiators

Aluminum radiators are becoming more and more popular than copper/brass car radiators. 

We can provide complete car aluminum radiators making machines from A to Z:

No.

Name

Remarks

1

JG23-45A punching press

For making side plates & header plates

2

YHD-200 hydraulic press

For making side plates & header plates

3

Dies for side & header plates punching

Final price based on drawings

4

Ultrasonic cleaning machine

Cleaning side plates & header plates

5

Aluminum flat pipe high frequency welding machine

For flat tubes
6

Aluminum fin rolling machine

Normal speed

7

Fin rolling die

Based on fin drawing

8

Semi-automatic core builder

PZPJ-850ST

9

Toolings for core assembling

 

10

Continuous brazing oven 10m

Belt width based on max. Core width

11

Nitrogen gas tank

15m3

12

Core leakage tester (dry-type)

Leakage testing

13

Plastic water chamber clinching machine 

Pneumatic or servo type


Basically, if your budget is limited, you should have below basic machines:
1- Fin rolling machine
Automatic Machines for Manufacturing Aluminum Car Automotive Radiators
ItemData
Blank materialAluminum alloy foilAA4343/AA3003/AA4343 or single foil
Foil thickness0.04~0.30mm
Finished finFin heightBased on rolling tool
Height tolerance+0.03mm, - 0.01mm
Fin height levelnessLess than 0.05mm
Fin width8~200mm
Fin pitch1.6~5.0mm
Fin pitch tolerance+/-0.10mm
Machine capabilityFoil feeding speed0-120m/min
Fin rolling speed1000-4000 corrugations per minute
Fin cutting speedMax. 60 times per minute
Cutting tolerance+/- 0 corrugation (on top of corrugation)
ToolingmaterialForged high speed steel (W6)
Life250 million corrugations for laminated foil;
350 million corrugations for pure foil
Total motor power5kW
Compressed air source0.6MPa
Machine dimensionAbout 6000 x 1500 x 2000mm
Machine weightAbout 2000kg

2- Core builder: There are various core builders in different configurations and automations, such as servo / pneumatic inserting header plates, servo / pneumatic compressing cores, manual / dispenser applying tubes, single-row, double-row or four-row, etc.
Automatic Machines for Manufacturing Aluminum Car Automotive Radiators
ItemData
Distance between header plates350-850mm
Distance between side plates150-750mm
Thickness of built core16~48mm
Core building precisionCore diagonal length error± 1.0mm
Core height error±1.0mm
Core width error±1.5mm
Clearance between fin and header plate2 +/-1mm
Production speed (one cycle)Less than 60s per core
(based on operator's skill)
Machine running cycleLess than 40s
Main die changing speedLess than 30 minutes
Air source0.6~0.8MPa
Machine dimensionAbout 2100 x 1800 x 1750mm

3- Continuous brazing oven: detailed configuration will be based on your radiator core size and desired daily productivity.
Automatic Machines for Manufacturing Aluminum Car Automotive Radiators
4- Clinching machine: There are semi-automatic and full automatic model. Semi-automatic has two working stations, one station for crimping long edges of header plate and another station for crimping short edges of header plate. Movement between two stations are manual.
Full automatic clinching machine will crimp all four edges in one cycle, high efficiency.
Automatic Machines for Manufacturing Aluminum Car Automotive Radiators
ItemData
Suitable core width450-1100mm
Suitable header plate width30-140mm
Suitable header plate length200-1100mm
Clinching pitchAdjustable, default 10mm
Clinching speed1-20 times per minute
Deformation of core and header plate after clinchingLess than 0.5mm
Clinching tool changeover timeLess than 10min (for another size tank)
Air source0.6MPa, 0.01m3/min
Machine dimensionAbout 2300 x 2200 x 1700mm
Machine weightAbout 3200kg

5- Leakage tester:
Automatic Machines for Manufacturing Aluminum Car Automotive Radiators
This tester is specially designed for testing air tightness of automotive radiator cores.
- Testing pressure range is 50~400KPa.
- Double-station testing can raise your efficiency well.
- Interface of tester is very clear; operation is very convenient, one key operation, automatic stopping.
- Very high testing precision, measurable leakage ≤1pa/s.
- Very large memory, 100,000 units testing data can be saved and reviewed.
ItemData
Measuring range0.2~20mL/min
Differential pressureMin. resolution1Pa
Sensor withstand pressure2MPa
Test pressureMin. displaying1kPa
Displaying range0~400kPa
Time settingFilling, balancing, leakage checking, draining separately
Power sourceAC 220V ±5%, 50Hz
Test source (dry clean air)0.6MPa
Working ambient temperature0~40ºC
Storage temperature0~50ºC
RHLess than 80%, without dew

Our Nantong Zhenhuan Trade Co., Ltd., established in 2004. is a private owned manufacturer and export agent of metal related fabricating & forming machinery.

Our products cover a full range of HVAC ventilation duct machines, transformer manufacturing related machines, motor making machines, lead-acid battery making machines, heat exchanger making machines, air-conditioner and refrigerator making machines, steel pipe forming & processing machines, tube/pipe fabricating & processing machines, steel tank making machines, steel wire bending machines, etc.

Focusing on international trade, we have placed our priority on both machine quality and service, which are the key elements that make your band more competitive in the global market. If you are looking for machines, components, OEM products, Zhenhuan Machines will be your most reliable partner.

We are ready to establish a long business relationship with your esteemed company as a supplier, a partner and a friend. We warmly welcome you from worldwide.


Automatic Machines for Manufacturing Aluminum Car Automotive RadiatorsAutomatic Machines for Manufacturing Aluminum Car Automotive RadiatorsAutomatic Machines for Manufacturing Aluminum Car Automotive Radiators

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