Fully Automatic Brick Cutting Machine of Brick Making Machine Qp200d
China Fully Automatic Brick Cutting Machine of Brick Making Machine Qp200d, Find details about China Clay Brick Making Machine, Clay Brick Plant from Fully Automatic Brick Cutting Machine of Brick Making Machine Qp200d
Basic Info.
Model NO.
QP200D Cutting Machine
Effective Brick Cutting Width
2000mm
Power
14.1+2.2kw
Cutting Frequency
11-18times/Min.
Exhaust Pressure
0.4MPa
Weight
2300kg
Trademark
Xiechuang Machinery
Transport Package
Container
Specification
3300x2500x1700mm
Origin
Hangzhou, Zhejiang
HS Code
8474809090
Model NO.
QP200D Cutting Machine
Effective Brick Cutting Width
2000mm
Power
14.1+2.2kw
Cutting Frequency
11-18times/Min.
Exhaust Pressure
0.4MPa
Weight
2300kg
Trademark
Xiechuang Machinery
Transport Package
Container
Specification
3300x2500x1700mm
Origin
Hangzhou, Zhejiang
HS Code
8474809090
Product Desciption
Clay Brick Making Machine,Fully Automatic Brick Cutting Machine of Brick Making Machine QP200D (Belong To Clay Brick Making Machine)
1. Product name
Auto Brick Cutting Machine&Automatic Brick Cutting Machine From China QP200D &Hot Sale Clay Brick Cutting Machine Automatic Brick Cutter QP200D&Multi Brick Cutter QP200D&Fully Automatic Brick Cutting Machine of Brick Making Machine QP200D
2. Product introduction
The billet cutting machine is used for automatic billet cutting of extruded clay strip in sintering brick factory.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation.
3. Main uses and scope of application of equipment
Driven by servo motor and controlled by PLC. The output is high, the energy consumption is saved, the utilization rate of the brick is high, and the cut hollow brick is not deformed. The steel wire is not easily broken by the cylinder tension.
4. Product data
1. Product name
Auto Brick Cutting Machine&Automatic Brick Cutting Machine From China QP200D &Hot Sale Clay Brick Cutting Machine Automatic Brick Cutter QP200D&Multi Brick Cutter QP200D&Fully Automatic Brick Cutting Machine of Brick Making Machine QP200D
2. Product introduction
The billet cutting machine is used for automatic billet cutting of extruded clay strip in sintering brick factory.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation.
3. Main uses and scope of application of equipment
Driven by servo motor and controlled by PLC. The output is high, the energy consumption is saved, the utilization rate of the brick is high, and the cut hollow brick is not deformed. The steel wire is not easily broken by the cylinder tension.
4. Product data
| Equipment name | Auto Brick Cutting Machine | ||
| Function description | Driven by servo motor and controlled by PLC. The output is high, the energy consumption is saved, the utilization rate of the brick is high, and the cut hollow brick is not deformed. The steel wire is not easily broken by the cylinder tension. | ||
| Unit type | QP200D | ||
| Parameter | Effective brick cutting width | mm | 2000 |
| Exhaust pressure | MPa | 0.4 | |
| Cutting Frequency | times/min, | 11-18' | |
| Supporting motor & reducer | power | 14.1+2.2kw | |
| Dimension | mm | 3300x2500x1700 | |
| Weight | kg | 2300 | |
5. Company profile
Our company actively introduce advanced management system , constantly sum up experience during the course of development , has got ISO9001 quality management system certificate in 2008 and 6S management system.
Our company possess of a experienced , professional , united , diligent , truth seeking and high-efficiency technician team . Capable persons are the basement for Our company development . Our company possess of more than 20 senior professional title staffs , more than 30 medium professional title staffs , therefore has the ability of independent R&D covering wide range of brick and tile machinery equipment.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
6. Product advantage
1. More efficient, the overall structure upgrade, in the face of greater humidity, higher viscosity of raw materials, really do not jam, not stuck machine, and the machine maintenance rate is particularly low, almost zero. Farewell to the simple shearing and crushing principle of the previous two generations of machines, more efficient and convenient.
2. The unique striking design makes the crushing fineness higher, especially for the river silt and the mud soil crushing significantly improved.
3. We choose the liquid-liquid alloy knife hammer with higher wear-resisting degree, which can work continuously for 6 months without changing the hammer at most. Significant savings in expenses and wastage.
4. Bade farewell to the tradition and create the first movable assembled crushing station to realize the goal of free installation, rapid production, free of civil construction input, power connection and use of the equipment on site.
5. More practical, never blocked screening, supporting a new type of shaft-free spiral roller moving screen, four anti-blocking design, screening travel long, a top three. Single screen component breakthrough 200m³/h, the output is twice the ordinary screen. The effect is obvious for the root weeds and small stones, so as not to hang the grass and not to block the hole. It can easily meet the daily production of 300,000-500,000 standard bricks and porous bricks.
6. More convenient, from the delivery to the installation of trial machine production, less than 72 hours. Movable assembled crushing station greatly reduces installation cost and civil construction cost, saving time and effort.
7. Different model data
8. Primary structure
2. Cutting push plate drive assembly: servo motor, reducer,drive shaft, linear bearing, wheel gear, toothed bar, push plate,etc.
3. Feed belt assembly: The conveyor belt, active and passive roller, tensioning roller, chain wheel, chain, gear motor, protective plate.etc.
The structure diagram of the green brick cutter is shown in (Figure 1)
9. Working process description
The strip cutter cuts off the formed clay strip, passes through the acceleration belt, and is transported by the billet feeding belt of the billet cutter to the push plate. The photoelectric switch detects that the clay strip drives the push plate by controlling the servo motor of the billet cutter through the program, and pushes the clay strip across the steel wire to realize the process of cutting.
Adjust the technical parameters of servomotor to meet the requirements of slow start, mid-course acceleration, deceleration when in place, and fast return trip. It can also make the push plate do more than 2 batch pushing.
10.Operation regulations
A.Starting up
(1). Check whether the fastening screws of the billet cutting machine are tightened, and if they are loose, tighten them timely. Check whether the lubrication of each part is good, and whether the air circuit and solenoid valve are normal.
(2). Check whether there is blank body and dry material on the blank cutting machine. If there is, clear it immediately.
(3). Check the wear condition of each wearing part. If there is any wear, it must be repaired and replaced in time. Check whether the transmission belt and chain are damaged and whether the tightness is appropriate.
(4). Check whether the steel wire of the billet cutter is in good condition. If there is any damage, replace it immediately. Change the size of the provision ready steel wire, so as to break timely replacement, old steel wire is not allowed to throw anywhere
(5). Check whether the wire rope of the wire change frame falls into the corresponding wheel groove.
B. Runtime
(1). During the working process of the green brick cutting machine, the personnel should stand outside the working range of the green brick cutting machine.
(2). During operation, do not touch the blocking photoelectric switch or approach the switch to avoid accidents.
(3). After the wire is interrupted in the operation process, the equipment must be completely stationary before carrying out, and turn off the main power supply of the motor, and then carry out the replacement of the wire.
(4). If any fault occurs during the operation of the equipment, the equipment must be completely stopped for maintenance, and the main power supply of the motor should be turned off and supervised by special personnel to avoid accidents.
(5). Pay attention to the quality of clay strips after cutting by the billet cutting machine at any time. If there are a few unqualified products, they must be removed, and unqualified products are not allowed to enter the next process.
(6). Photoelectric switch, proximity switch must be kept clean.
C. Turn off
(1). After stopping the machine, the cutting machine should be turned off to avoid accidents.
(2). After shutdown, necessary cleaning and maintenance should be carried out on the equipment.
(3). If long always close the machine, should be the steel wire frame blank platform bad material clean, prevent bad material hard and solid, cause trouble to the next boot.
(4). Clean the equipment and environment, make the shift record.
11. Hoisting, installation and debugging of the equipment
(1).It is necessary to pay attention to the connection distance between each mechanism and the height adjustment of relevant work table.
(2).Since the equipment adopts belt drive and chain drive, the belt and chain tensioning (which can be adjusted by the tensioning device of each part) is needed in the installation and adjustment.
(3). Keep the work surface of the system clean and dry, avoid rain and snow and check and clean the wet soil or other sundries on the surface of idlers.
(4). Check the pneumatic diplet frequently to ensure supply of IS0VG32 or equivalent oil in the oil cup.
(5). Each bearing, slide block, gear rack and guide rail need to be lubricated regularly (add lithium grease) to ensure its smooth operation.
(6). After use for a period of time, check the tension of each belt and chain.
(7). Check the sealing condition of each cylinder regularly. If air leakage is found to be serious enough to affect the smooth completion of the system action, the cylinder must be replaced.
(8). Check the tightness of bolts at each moving position regularly.
(9). Dust in the electric cabinet, clean it with compressed air once a month. Please turn off the power of the equipment and keep it clean.
(10). If the drive fails, please refer to the relevant manual provided by us or contact us.
(11). Equipment operation:
a. Turn on the power, turn out the emergency stop switch, and switch each selection switch to the manual position. After pressing the general start button on the operation panel, the status indicator above it flashes.
b. Manually operate the buttons on the touch screen or operation panel, and the relevant actions should be normal. Meanwhile, check the running direction of the motor.
c. The equipment operator should record the parameters of the touch screen parameter setting page for later use.
12.Precautions for system safety of green brick cutter
(1). Equipment power inlet:
RVV3*10+1*4<=4Ω,PVC.This cable is provided by the user, recommended RVV3 * 10 + 1 * 4 to protective grounding cable equipment, earthing resistance < = 4 Ω, otherwise equipment have appear interference may not work properly, electrical installation must be reliable grounding, cable must wear PVC pipe or other insulating pipe buried underground, avoid damage leakage in the process of maintenance, please cut off power supply, or get an electric shock, misoperation, the possibility of failure.
(2). When using the welder, please turn off the power of the equipment first, otherwise it may damage the electrical system of the equipment.
(3). The AC220V ac power supply of the machine is provided by the transformer of the machine (500VA), with limited capacity. Otherwise there is the possibility of burning down transformers and electrical systems.
(4). The protective equipment must be firmly installed and cannot be dismantled.
(5). Operators and nearby operators must wear protective goggles.
(6). Must stop power can be replaced steel wire, inspection, maintenance
(7). The steel wire used in the equipment shall not be greater than 1.2mm. It is strictly prohibited to use steel wire whose diameter exceeds the requirements
(8). Please follow the correct operation procedure.
Our company possess of a experienced , professional , united , diligent , truth seeking and high-efficiency technician team . Capable persons are the basement for Our company development . Our company possess of more than 20 senior professional title staffs , more than 30 medium professional title staffs , therefore has the ability of independent R&D covering wide range of brick and tile machinery equipment.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
6. Product advantage
1. More efficient, the overall structure upgrade, in the face of greater humidity, higher viscosity of raw materials, really do not jam, not stuck machine, and the machine maintenance rate is particularly low, almost zero. Farewell to the simple shearing and crushing principle of the previous two generations of machines, more efficient and convenient.
2. The unique striking design makes the crushing fineness higher, especially for the river silt and the mud soil crushing significantly improved.
3. We choose the liquid-liquid alloy knife hammer with higher wear-resisting degree, which can work continuously for 6 months without changing the hammer at most. Significant savings in expenses and wastage.
4. Bade farewell to the tradition and create the first movable assembled crushing station to realize the goal of free installation, rapid production, free of civil construction input, power connection and use of the equipment on site.
5. More practical, never blocked screening, supporting a new type of shaft-free spiral roller moving screen, four anti-blocking design, screening travel long, a top three. Single screen component breakthrough 200m³/h, the output is twice the ordinary screen. The effect is obvious for the root weeds and small stones, so as not to hang the grass and not to block the hole. It can easily meet the daily production of 300,000-500,000 standard bricks and porous bricks.
6. More convenient, from the delivery to the installation of trial machine production, less than 72 hours. Movable assembled crushing station greatly reduces installation cost and civil construction cost, saving time and effort.
7. Different model data
| No. | Name | Model | Cutting Frequency (Times/min) | Effective brick cutting width (Mm) | Exhaust Pressure (MPa) | Power(Kw) | Overall dimension (Mm) | Weight (Kg) |
| 1 | Auto Brick Cutting Machine | QP160D | 11-18 | 1600 | 0.4 | 14.1+2.2 | 3300x2100x1700 | 2000 |
| 2 | Auto Brick Cutting Machine | QP180D | 11-18 | 1800 | 0.4 | 14.1+2.2 | 3300x2300x1700 | 2100 |
| 3 | Auto Brick Cutting Machine | QP200D | 11-18 | 2000 | 0.4 | 14.1+2.2 | 3300x2500x1700 | 2300 |
| 4 | Auto Brick Cutting Machine | QP220D | 11-18 | 1600 | 0.4 | 14.1+2.5 | 3300x2800x1700 | 2500 |
8. Primary structure
The green brick cutting machine mainly consists of the following parts:
1. Frame assembly2. Cutting push plate drive assembly: servo motor, reducer,drive shaft, linear bearing, wheel gear, toothed bar, push plate,etc.
3. Feed belt assembly: The conveyor belt, active and passive roller, tensioning roller, chain wheel, chain, gear motor, protective plate.etc.
The structure diagram of the green brick cutter is shown in (Figure 1)
9. Working process description
The strip cutter cuts off the formed clay strip, passes through the acceleration belt, and is transported by the billet feeding belt of the billet cutter to the push plate. The photoelectric switch detects that the clay strip drives the push plate by controlling the servo motor of the billet cutter through the program, and pushes the clay strip across the steel wire to realize the process of cutting.
Adjust the technical parameters of servomotor to meet the requirements of slow start, mid-course acceleration, deceleration when in place, and fast return trip. It can also make the push plate do more than 2 batch pushing.
10.Operation regulations
A.Starting up
(1). Check whether the fastening screws of the billet cutting machine are tightened, and if they are loose, tighten them timely. Check whether the lubrication of each part is good, and whether the air circuit and solenoid valve are normal.
(2). Check whether there is blank body and dry material on the blank cutting machine. If there is, clear it immediately.
(3). Check the wear condition of each wearing part. If there is any wear, it must be repaired and replaced in time. Check whether the transmission belt and chain are damaged and whether the tightness is appropriate.
(4). Check whether the steel wire of the billet cutter is in good condition. If there is any damage, replace it immediately. Change the size of the provision ready steel wire, so as to break timely replacement, old steel wire is not allowed to throw anywhere
(5). Check whether the wire rope of the wire change frame falls into the corresponding wheel groove.
B. Runtime
(1). During the working process of the green brick cutting machine, the personnel should stand outside the working range of the green brick cutting machine.
(2). During operation, do not touch the blocking photoelectric switch or approach the switch to avoid accidents.
(3). After the wire is interrupted in the operation process, the equipment must be completely stationary before carrying out, and turn off the main power supply of the motor, and then carry out the replacement of the wire.
(4). If any fault occurs during the operation of the equipment, the equipment must be completely stopped for maintenance, and the main power supply of the motor should be turned off and supervised by special personnel to avoid accidents.
(5). Pay attention to the quality of clay strips after cutting by the billet cutting machine at any time. If there are a few unqualified products, they must be removed, and unqualified products are not allowed to enter the next process.
(6). Photoelectric switch, proximity switch must be kept clean.
C. Turn off
(1). After stopping the machine, the cutting machine should be turned off to avoid accidents.
(2). After shutdown, necessary cleaning and maintenance should be carried out on the equipment.
(3). If long always close the machine, should be the steel wire frame blank platform bad material clean, prevent bad material hard and solid, cause trouble to the next boot.
(4). Clean the equipment and environment, make the shift record.
11. Hoisting, installation and debugging of the equipment
(1).It is necessary to pay attention to the connection distance between each mechanism and the height adjustment of relevant work table.
(2).Since the equipment adopts belt drive and chain drive, the belt and chain tensioning (which can be adjusted by the tensioning device of each part) is needed in the installation and adjustment.
(3). Keep the work surface of the system clean and dry, avoid rain and snow and check and clean the wet soil or other sundries on the surface of idlers.
(4). Check the pneumatic diplet frequently to ensure supply of IS0VG32 or equivalent oil in the oil cup.
(5). Each bearing, slide block, gear rack and guide rail need to be lubricated regularly (add lithium grease) to ensure its smooth operation.
(6). After use for a period of time, check the tension of each belt and chain.
(7). Check the sealing condition of each cylinder regularly. If air leakage is found to be serious enough to affect the smooth completion of the system action, the cylinder must be replaced.
(8). Check the tightness of bolts at each moving position regularly.
(9). Dust in the electric cabinet, clean it with compressed air once a month. Please turn off the power of the equipment and keep it clean.
(10). If the drive fails, please refer to the relevant manual provided by us or contact us.
(11). Equipment operation:
a. Turn on the power, turn out the emergency stop switch, and switch each selection switch to the manual position. After pressing the general start button on the operation panel, the status indicator above it flashes.
b. Manually operate the buttons on the touch screen or operation panel, and the relevant actions should be normal. Meanwhile, check the running direction of the motor.
c. The equipment operator should record the parameters of the touch screen parameter setting page for later use.
12.Precautions for system safety of green brick cutter
(1). Equipment power inlet:
RVV3*10+1*4<=4Ω,PVC.This cable is provided by the user, recommended RVV3 * 10 + 1 * 4 to protective grounding cable equipment, earthing resistance < = 4 Ω, otherwise equipment have appear interference may not work properly, electrical installation must be reliable grounding, cable must wear PVC pipe or other insulating pipe buried underground, avoid damage leakage in the process of maintenance, please cut off power supply, or get an electric shock, misoperation, the possibility of failure.
(2). When using the welder, please turn off the power of the equipment first, otherwise it may damage the electrical system of the equipment.
(3). The AC220V ac power supply of the machine is provided by the transformer of the machine (500VA), with limited capacity. Otherwise there is the possibility of burning down transformers and electrical systems.
(4). The protective equipment must be firmly installed and cannot be dismantled.
(5). Operators and nearby operators must wear protective goggles.
(6). Must stop power can be replaced steel wire, inspection, maintenance
(7). The steel wire used in the equipment shall not be greater than 1.2mm. It is strictly prohibited to use steel wire whose diameter exceeds the requirements
(8). Please follow the correct operation procedure.
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