Automatic Vertical SCR Medium Frequency Induction Hardening Machine for RollsHardening Machine Application range:Quenching machine works with medium / high frequency induction heating equipment, adopting immersion and spray cooling means, realizing the induction quenching process, commonly used in the rollers, gears, bearings, shaft parts, valve, cylinder, and all types of machinery parts quenching and other heat treatment.
Our quenching machine have two types:
Vertical type quenching machine and
Horizontal type quenching machine.
Adapted to the maximun diameter Ф600mm, maxinum length 8000mm. Clients can chose the equipments according to the quenching process, and we also can design and customize non-standard special quenching machine according to customer's request.
Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as Big Rolls, Gears, Sheft, etc.
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Equipment components:Medium frequency induction heating power cabinet, quenching machine, quenching transformer, etc.
Main technical parameter of Hardening Machine:1 | Type of the hardening machine | ZX-JC-1000/2000 |
2 | Largest Hardness Depth | 2-3MM |
3 | Max length of workpiece holded | 2000MM |
4 | Max diameter of rotation | 1000MM |
5 | Min diameter of rotation | >=350MM |
6 | Quenching movement speed | 0.5-5MM/S |
7 | Rotation speed | 15-30R/Min |
8 | Centre moving speed | Stationary type |
9 | Max workpiece weight | ≤12T |
10 | Input power | 380V |
11 | Equipment power | 5.85KW |
12 | Installation dimension L*W*H | 4250*5500*3500MM |
13 | Weight/Volume | ≈3.8T/18M³ |
Main technical parameter of SCR Medium Power supply:1 | Type of the main power cabinet | ZX-KGPS-800/2S |
2 | Phases of input power | 3 phases |
3 | The output counts | 1 phase |
4 | Rated input voltage | 380V |
5 | Invertor output voltage | 750V |
6 | Direct current | 1600A |
7 | Rated input current | 1280A |
8 | Specified output power | 800KW |
9 | Rated Input Frequency | 50/60Hz |
10 | Rated output frequency | 2000HZ |
11 | Circulating cooling water consumption | 70T / Hour |
12 | Size of the cabinet L*W*H | 1660*860*1950MM |
13 | Size of the Transformer L*W*H | 800*1000*1500mm |
14 | Weight/Volume | ≈2.8T/4M³ |