Mandrel Bar for multi-stand plug mill tool
Description
MPM & PQF mandrel bars are also named retained mandrels.Mandrel bars are the key parts during the production of Seamless Tubes and Pipes. Once the billet has been pierced, the Mandrel Bar supports the tube internally during elongation and wall thickness reduction.
The Mandrel bar is the important tool for multi-stand pipe mill process,which is also called Mannesmann plug mill process or multi-stand plug mill.In the Mandrel Mill Process, a solid round (billet) is used. It is heated in a rotary hearth heating furnace and then pierced by a piercer. The pierced billet or hollow shell is rolled by a mandrel mill to reduce the outside diameter and wall thickness which forms a multiple length mother tube. The mother tube is reheated and further reduced to specified dimensions by the stretch reducer. The tube is then cooled, cut, straightened and subjected to finishing and inspection processes befor shipment.
Production process:
1) forging
2) rough machining
3) magnetic test
4) heating treatment
5) ultrasonic test
6) finish machining
7) chromium plating
8) thread phosphating
9) package
Production parameters
Materials | AISI H13, X35CrMo V51 ,4CrMoSi V1 etc. |
Diameter | 80-600mm |
Length | max to 20,000mm |
Hardness | Meet the customers' requirements |
Surface Processing | Chrome plating |
Application | MPM, PQF and FQM mills,Assel Mills,Accu-roll mill, Push Bench, Pilger mill etc |
Threading | Available, phosphating |
Chrome plating | As per requirement,thickness 0.045-0.065mm |
Process | EBT + LF (VD) + ESR |
Property tests | Magnetic testing,Ultrasonic testing etc. |
Lead time | about 45 days |
Delivery condition | Finish machining |
Market | India,Saudi Arab,Russia,Slovenia,Thailand,Vietnam etc. |
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