ZFM-1080KN Automatic Window Film Laminating Machine
With Flying Knife
Glue laminating/ Thermal laminating/ Window laminating
PET/PVC/BOPP/CCP/Metallized film/Soft touched film…..
Product Parameters
Main Parameter
Max. sheet size | 1080*1000mm |
Min. sheet size | 350*295mm |
Paper thickness | Standard laminating 80-500Gsm Window laminating >157gsm |
Height of feeding pile | 1060mm |
Height of stacker pile | 1060mm |
Machine speed | 105m/min |
Working speed | Glue lamianting: 80m/min Thermal laminating: 80-100m/min Window laminating:40-50m/min |
Machine power | 100kw |
Working power | 25-40kw/h |
Dimension of machine | L16000×W2800×H3100mm |
Machine weight | 13000kg |
Avialable size W 1080m * L 1000mm//1200mm/1300mm/1500mm/1700mmm W 1280m * L 1000mm/1200mm/1300mm/1500mm/1700mmm W 1480m * L 1000mm/1200mm/1300mm/1500mm/1700mmm |
Product Description
Configuration & Functions
1.Automatic Feeder: Adopts offset feeder with advanced pneumatic side lay, which fastest can feed around 15000 sheet/h. Non-stop and pre-stack feeding can improve work efficiency.
2.Overlapping Regulator: Adopts Servo system to control the overlapping that guarantee accurate and stable, and make sure the overlop error within 2mm.
3. Drying and Heating System: Bulk 800mm diameter drying roll with telfon coating, that could bring the highest glue drying effect, Large heating roll by electromagnetic heating plus oil heating, guarantee the heating efficiency and make sure laminating quality when run in high speed.
4.Main Machine Body: Thicken machine wall (25mm thickness) enhances stability and for long time service life.
5. Synchronous Belt Driving System: Special structure design in minimum transmission line , adpots synchronous belt to drive the laminating unit to guarantee the high laminating speed with low noise.
6. Pneumatic Pressure System: fully pneumatic system to control the laminating pressure, the pressure would highly uniform and easy to adjust.
7.Man-Machine Interface System: Advanced 10inch color screen with PLC system make the operation easy and convenient.
8. Anti-Curvature Device: Avoid paper curvature and make the paper smooth, especially for thin paper.
9.Flying Knife: Adopts imported German ultrasonic probe with German chain, servo control system with high accuracy.
10. Corrugrated Delivery: Better and easier for collecting paper.
11 Car Body: Whole machine cover adopts car body, glossy and wear-resisting.
12 Automatic Stacker: Full automatic with sensor to rise and down the paper pile, heighten structure that can load paper pile height in 1060mm, side and front tidy devices to make sure paper pile collect well.Detailed Photos
Details of machine
1. Automatic Feeder
We adopt offset feeder head (max speed 15000sheet/ hour), that makes the sheet feed more stable and smooth. The feeder is non-stop type with pre-stack guide device, which can keep the machine running when run out the paper pile. German Becker vacuum pump guarantee the stable feeding. 2. Window laminating function
Three Servo systems in window laminating unit
Penable penumatic drying tunnal to guarantee security and easy for cleaning and maintaining. Servo system with synchronous belt to control the glue coating head that make sure the coating uniform. Forward and reverse rotary rolls easy for washing roll.
SensitiveImported sensor to make sure paper deliver smooth.
Customized IR lamps that save a lot power comsuption and drying fast3. Laminating Unit
Heating roller by electromagnetic heating plus oil heating, double heating systems guarantee the prompt pre-heating and make the temperature to 200ºC and can keep constant temperature in high speed laminating.
Pressure of rubber roller controlled by fully penumatic system, the pressure would highly uniform and easy to adjust without bubbles,spots or wrinkle.4. Waste Film Slitting and Rewinding
Moveable waste film rewinding to modify the jumbo film width that can fit for paper sheet size.5. Disc Cutter With Pnumatic System
Multiple blades disc cutter for BOPP film with pneumatic sheet separating, that makes the laminated sheets without margin, and prepare for next process.
Two sheeting roll system can effectively sheet paper, special concave-convex roll make sheet smoothly and antislip.6. Three rows chain with synchronous belt driving system
For the main laminating part adopts three rows chain with synchronous belt driving system, that support machine run in high speed with high precision and low noise.
This structure also support machine run in long time but keep stability.7. Fully Pneumatic laminating pressure system
The machine use pneumatic pressure for laminating pressure that would guarantee laminating effect, also have sensitive pressure adjustment and keep machine running in clean condition.8. Flying Knife
We adopt big chain knife that it work in low rotate speed but with great line cutting speed
Imported German ultrasonic probe with German chain, servo control system with high accuracy.
Touch screen connect with PLC system that keep same step with main machine.9.Automatic Stacker:
Full automatic with sensor to rise and down the paper pile
Heighten structure that can load paper pile height in 1060mm
Side and front tidy devices to make sure paper pile collect well.Packaging & Shipping
Iron Pallet with up and down plastic bags, then fixed by wrap film
Certifications
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Other Optional devices |
1 | Embossing Unit |
2 | Corona Treatment |
3 | Powder Remover |
4 | Double sides laminating |
Avialable size W 1080m * L 1000mm//1200mm/1300mm/1500mm/1700mmm W 1280m * L 1000mm/1200mm/1300mm/1500mm/1700mmm W 1480m * L 1000mm/1200mm/1300mm/1500mm/1700mmm |