Solid CBN insert PCD insertsBenefits of using CBN insert1. Can replace grinding operations, which reduces
machining costs.
2. Dimensional stability, which is especially important in
mass production. Minimizes the amount of scrapped parts.
3. "Green" approach, due to minimized usage of coolant.
There are a few guidelines to follow in order to achieve best results and high productivity when machining hard materials:
• CBN is characterized by hardness of 4500 HV.
The high hardness of CBN enables it to machine hard materials
at high speeds and feeds.
• Successful HPT (Hard Part Turning) demands not only suitable
cutting tools, but also the right conditions, preparation
and environment.
Polycrystalline diamond inserts and cutting toolsare rapidly replacing Carbide cutting tools in many non-ferrous machining applications. When properly applied, polycrystalline diamond cutting tools are extremely cost effective. As with any cutting tool material, care must be taken to insure that the correct polycrystalline diamond material is selected, and machining conditions are within recommended guidelines.
- PCD tools provide improved cycle times and more parts per shift by enabling high material removal rates
- PCD cutting tools allows faster speeds and feeds compared to any other conventional cutting tool material
- PCD reduces scrap and improves workpiece quality with tight dimensional control and excellent surface finishes
- PCD optimizes machine tool efficiency by increasing production capacity reducing the need for new equipment