PLC Control System Plastic High Speed Mixer Automatic Batching SystemMain Technical Parameters:Powder scale weighing range | ≤200 Kgs |
Oil scale weighing range | 1-50 Kgs |
Powder weighing accuracy | Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
Oil weighing accuracy | Static≤±0.1% F.S, dynamic≤±0.2% F.S. |
Conveying capacity | 1-1500Kg/h |
Transmission distance | Horizon≤80m; Vertical≤20m |
Pipe diameter | DN50-100 |
Air source | Root's Blower |
Features:Δ This system is suitable for banbury capacity from 55L to 160L
Δ It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building
Δ This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils
Δ The storage area are separated from the production area
Δ This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control
Δ This system is realized the production automation and management information systemization
Δ This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials…
Δ This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).
Q:Why use the system?A:This system is based and inspired by advanced technologies from Germany and Britain and is introduced by our company.Our R & D department has independently developed Automatic Batching System that include conveying,storage, weighing, batching and feeding system for materials in the form of powders, pellets, bulk materials, liquids, etc., which used in rubber, cable polymer materials, silicone, friction materials, plastics and other industries.This system can be compatible with various types of banbury mixer / kneader mixer / high-speed mixer.It is mainly composed of five sections:Powder, Oil, Bulk material, Dust removal and fully control system.Among that, the full-process management and control system combines the latest information
Technology with production management and process management, integrates the whole production process control, production plan management, material management, quality tracking management, and truly achieves the integration of management and control;It plays an important role in improving management level, product quality, and maintaining product stability.After years of continuous technological innovation and improvement, the system has been widely used domestically and internationally, and has been appreciated by customers.
Q:What is our purpose of service?A:Machtech always adheres to the customer-centricity, followed the business philosophy of "integrity, win-win and innovation", with the goal of "creating high-quality products" and the purpose of "customer satisfaction" to provide each customer with a cost-effective technical solution.The series of products have achieved mutual combination of standard and non-standard design.Through the perfect technical management system, quality assurance and customer service system, the comprehensive quality and service of products have reached the international level.
Q:Why choose us?A:MachTech, founded in 1996, specializes in providing "Industry 4.0" overall solutions of software and equipment integration for manufacturing enterprises.It is a national high-tech enterprise that develops and manufactures intelligent and environmentally friendly automatic batching systems, intelligent three-dimensional warehouses, intelligent logistics delivery systems, information management and control software, green and environmentally friendly equipment.Headquartered in Zhongguancun Science and Technology Park, Haidian, Beijing, it has a professional team of "experienced, skilled, realistic and innovative" of 220 people, including more than 80 technical talents in R&D and design.MachTech has two production bases in Tianjin Baodi and Zhuozhou and 5 offices located in Hebei, Jiangsu, Guangdong, Chongqing, and Fujian.Over the years, we have been engaged in the research and development, manufacturing, installation, commissioning, training, sales and service of related products.As of 2019, it has 45 patents, 32 software copyrights, and 5 independent trademarks.We have passed ISO9001:2015 quality management system, ISO14001:2015 environmental management system, and SGS-CE international safety system certification.MachTech is council member of "National Rubber and Plastic Machinery Information Center", "China Rubber Industry Association", "China Friction and Seal Association" and "China Warehousing and Transportation Association".
By the end of 2019, 1470 sets of intelligent automatic batching equipment, 77 sets of MES system have been sold to 506 domestic and foreign customers.Domestic market share:More than 75% of rubber products, more than 80% of conveyor belt, 90% of rubber used for railway, more than 70% of engineering rubber, more than 95% of plastic runways, and more than 75% of cable polymer materials.The market covers more than 20 provinces and cities, and the products are exported to Russia, Turkey, Croatia, Chile, Vietnam, Thailand, India, Myanmar, Iran, North Korea, Indonesia, Malaysia, Sri Lanka, South Korea and other countries.MachTech is a supplier of "Belt and Road Initiative" , key projects like "China-Laos Railway" and "Yawan Railway" track conveyor line;The first domestic high-speed iron powder metallurgy brake pad production line and the synthetic brake shoe production line of railway freight carriages have been developed and manufactured in China.