Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

China Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox, Find details about China Planetary Gear Reducer, Gearbox Servo from Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

Model NO.
90AE Series
Type
Planetary Gear Reducer
Protection Grade
IP65
Backlash
5~8
Torque
70~135 N. M
Efficiency
94%~97%
Trademark
ZD
Transport Package
Carton
Specification
90mm
Origin
China
HS Code
848340900
Model NO.
90AE Series
Type
Planetary Gear Reducer
Protection Grade
IP65
Backlash
5~8
Torque
70~135 N. M
Efficiency
94%~97%
Trademark
ZD
Transport Package
Carton
Specification
90mm
Origin
China
HS Code
848340900
ZD 94%~97% Efficiency High Precision and Helix Gear Round 90mm AE Series Planetary Gearbox

Product Description

AE Series Planetary Gearbox additionally adds front and rear oil seals, uses the output shaft double support structure and design of helix gear, which makes the gear meshing  smoother and stable, the AE Series can be used in various control transmission fields with servo motors. The backlash of the AE series is less than five arc.min and the reduction ratio covers 3~100.

The Product Advantages of Planetary Gearbox:

1.Flexible structure design, in line with various working conditions.
2.Ring gear processing technology: Using internal gear slotting machine and hobbling machine; the precision of ring gear after processing can reach GB7.
3.Hardened gear secondary scraping technology: secondary high-speed dry cutting of gear eliminates gear deformation caused by heat treatment. Gear accuracy can reach GB6.
4.Reliable backlash testing.


How To Read
90    AE    10    (  )     (S) - 400   T1
 a       b      c      d        e       f       g

a   Frame Size    90=90mm
b   Series code: AE    Round mounting flange series
c   Reduction Ratio    Single Stage: 3,4,5,6,7,8,9,10;
    Two Stages: 15,20,25,30,35,40,45,50,60,70,80,90,100
d   Backlash    Single Stage: ≤5arc.min;  
    Two Stages: ≤8arc.min; 
e   Input shaft type    S: Overall locking (Omitted) (Regardless of whether the motor has a keyway);
    S1: Locking with locking ring (Regardless whether the motor has a  keyway );
    S2: Locking with keyway (Input shaft with key);
    K: With keyway
    A: Other types (Please contact with us)
fApplicable servo motor power (W),Please contact us for specific power
gPlease contact us for the mounting type of the flange
 

Spesifications & Details

 
Product TypeUnitNumber Of StageReduction Ratio90AE
Rated Output TorqueN.M1385
495
5105
793
883
1070
212115
15115
16130
20130
25135
32120
35125
40115
50135
6483
8083
10073
Max. radial force*N1,23~1002100
Max. axial force*1,23~1001050
Full Load Efficiency%13~10≥97%
215~100≥94%
Backlasharc.min13~10≤5
215~100≤8

*Maximum radial force and maximum axial force, when the output is 100rpm, it acts on the center position (L/2) of the output shaft.

Dimensions (mm):
Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

Product typeNo. of stageL1L2L3L4L5L6L7L8L9L10D1D2
90AE115133.777.3403628434010Φ90Φ70G7
2165.591.8
No. of stageD3D4D5D6D7D8B1H1G1G2G3Q3
1,2≤19G7Φ20h7Φ30Φ60h7Φ90Φ70622.5M5×12M6×12M6×1880

Details of AE series Planetary Gearbox
Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox
Mechanism
Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox
Compact output shaft mechanism

It adopts the design of output shaft integrated system, compact structure, high rigidity, and it can withstand large impact. Place the input coupling and the sun gear at the center of the output shaft to improve the concentricity of the components, thereby effectively controlling the gear clearance and improving the backlash of the whole gearbox.

 

Structure
Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox
Full needle structure

The inner bearing of the planetary gear adopts a full-needle design, the inner hole is made by a grinding process, the surface hardness is HRC60, and the cylindricity is less than 0.003mm.
 

Compared with AF Series
AF series planetary gearbox uses square through hole flange, but AE series uses round threaded flange.
For other specifications, AE series planetary gearbox is similar with AF series.


Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox
Other Model Types of AE series Planetary Gearbox
 


 

Assembly Procedure

Please follow the tips bellow to assemble the servo motor and reducer. Except for specified products, there are various dimensions of servo motors, some motors may not be able to connect with flanges.Therefore, be sure to use the proper motor which is specified when place your order.

 
Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox
In Case Of Assembling A Motor Without Key

1.Take off the rubber cap, turn the input shaft, and match the head of the bolt to the hole of the rubber cap. Make sure that the fixing bolt is loosened.

2.Gradually put the motor shaft into the input shaft (Ensure that it is smoothly put in without jam.). Be careful not to be inserted with the motor tilted.

3.Attach the motor to the reducer and fasten the bolt with designated fastening torque. See Table 1.

4.Fasten the fixing bolt of the input shaft with designated fastening torque wrench, etc. See Table 2.

5.Put on the rubber cap.

 
 
Table 1
Motor Combination BoltFastening Torque
(N·m)(kgf·cm)
M31.010
M43.030
M55.860
M69.8100
M819.6200
M1039.2400
M1268.6700
M161681650

Table 2
Combination BoltFastening Torque
(N·m)(kgf·cm)
M31.515
M43.535
M57.171
M612120
M830300
M1060612
 

Company Profile

Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

Delivery

Zd 94%~97% Efficiency High Precision and Helix Gear Round 90mm Ae Series Planetary Gearbox

Our Services

1.Maintenance time & Warranty: 1 year after leaving factory 
2.Other service: Including modeling selection guide, installation guide, and problem shooting guide, etc.

FAQ

Q: What're your main products?
A: We currently produce Brushed DC Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, High Precision Planetary Gearbox and Precision Cycloidal Gearbox etc.. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of  molds are necessory to be developped which may need exact cost and design charging. 

Q: What's your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.