China Enameled Copper Clad Aluminum Wire ECCA, Find details about China Power Cable, Electric Cable from Enameled Copper Clad Aluminum Wire ECCA
Advantage
1. DC resistivity
The DC resistivity of CCA wire is approximately 1.45 times that of copper wire; with the same resistance, CCA wire is about 1/2 heavy of copper wire.
2. Good solderability
CCA wire is clad with a layer of concentric copper, so it has the same solderability as copper wire and doesn't need special treatment as aluminum wire;
3. Light weight
The density of CCA wire is 1/3 of copper wire of the same diameter; very effective to reduce the weight of cables and coils.
Product Type:
Polyester Enameled CCA round wire(PEW);
Polyurethane Enameled CCA round wire(UEW);
Polyesterimide enameled CCA round wire(EIW);
Polyesterimide over-coated with polyamide-imide enameled CCA round wire(EIW/AIW).
Application
1. Loudspeaker voice coil. Its frequency can reach 500Hz-1600Hz, It can reduce vibration weight and keep high fidelity effect
2. Monitor deflection coil. It can lower coil temperature, improve image's stability, increase usage life.
3. Monitor degaussing coil. It can lower product cost
4. Transformer winding in induction cooker. It can reduce products weight.
5. Induction cooker chassis. It can reduce production cost
6. Sodium lamp ballast. It can reduce product weight.
7. Various windings of aerospace instruments. It can reduce product weight.
8. High-frequency transformers, general transformers;
9. Motor, household motors, micro motors, compressor
10. Induction coils
11.Others. Such as small transformer windings, micro motor rotor coils.
Conductor
Property | Conductor | ||||
CCA wire | Copper wire | Aluminum wire | |||
Copper volume (%) | 10 | 15 | 20 | 100 | 0 |
Specific gravity (g/cm3) | 3.30 | 3.63 | 3.94 | 8.89 | 2.70 |
Length comparision with copper | 2.70:1 | 2.45:1 | 2.25:1 | 1:1 | 3.29:1 |
Conductivity(% iACS) | 65 | 68 | 70 | 100 | 62 |
DC resistivity (Ω.mm2/m) | 0.0262 | 0.0252 | 0.0243 | 0.01724 | 0.02740 |
Tensile strength(Mpa) | 95-120 | 105-135 | 115-145 | 215-265 | 68-107 |
Elongation(%) | ≥15 | ≥15 | ≥15 | ≥20 | ≥10 |
windability | Very good | Very good | Very good | Good | Very good |
Soldering | Good | Good | Good | Good | Bad |
Enamel&Coating
Type of Enamel | Specification | Heat Class | Enamel Thickness | Available Diameter | UL Certificate | Conductor | Characterization | Application Area |
Polyurethane | QA,UE | 130155180 | Class0 Class1 Class2 Class3 | 0.04-2.50 | Yes | CCA aluminum copper | Excellent solderingColor characteristics | All kinds of medium and small transformers, motors, relays, all kinds of motors, inductive coils, ballast coils |
polyester | QZ,PE | 130155 | Class0 Class1 Class2 Class3 | 0.10-4.50 | Yes | CCA aluminum copper | Higher heat resistanceenamel can be removed by chemical liquid, High adhesion | All kinds of transformers, motors, inductive coils, automotive coils |
Polyester imide | QZY,EI | 180 | Class0 Class1 Class2 Class3 | 0.10-4.50 | Yes | CCA aluminum copper | Higher heat resistanceOptional soldering,High adhesionHigh corrosion resistance | All kinds of transformers, motors, inductive coils, automotive coils, induction furnace coils |
Polyamide imide | QZY/XYEI/AI | 200220 | Class0 Class1 Class2 Class3 | 0.10-4.50 | Yes | CCA aluminum copper | High heat resistancehigh strengthHigh adhesionHigh corrosion resistance | All kinds of transformers, motors,inductors, motors and coils |
Self bonding | Alcohol self-bondingHeat self-bonding | 130155180200 | Class1 | 0.10-1.20 | Yes | CCA aluminum copper | Easy to useHigh self-adhesive strengthExcellent heat resistance, thermosetting (optional) | All kinds of motors and coils |
Production Process
Test Flow
Workshop
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