Studded Ceramic Wear Liners as Abrasion Resistant LiningsHeavy duty wear ceramic liner are made of extremely hard ceramics that provide unsurpassed resistance to abrasive wear while the rubber effectively dampens the impact forces that can crack the ceramic rods. the resilient rubber matrix that surrounds the ceramic rods is hot vulcanized for superior adhesion .heavy duty wear ceramic liner is manufactured to fit into existing appliations and can be easily installed by studs welded to the backing plate , counter bored holes molded into the liner , or by welding .These plates are necessarily steel backed. Used in heavy wear areas characterized by both impact & abrasion with small angle of impact where cost to life ratio is more important than low initial cost.
Ceramic rubber wear liner application: Industry | Applied Equipment |
Mining | Discharge Chute , Transfer Chute , Reflectors And Impact Plate,
Conveyor Skirt Liners, Stacker And Reclaimers, Hoppers And Silos ,
Bunker & Bin , Belt Stock House, Coal Feeder, Coal hopper, |
Coal fired power plant |
Port Industry |
Steel industry |
Cement plant |
Rubber Ceramic wear liner property : Property | Value |
Alumina Content | Al.2O3 92% | Al2O3 95% |
Ceramics Vulcanized | Square Mosaic Tile, Rectangle Tile , Plain Tile , Hexagonal Tile , Alumina Cylinder |
Ceramic Thickness | 15mm ~ 50mm |
Rubber Thickness | 3mm~10mm |
Steel Thickness | 3mm ~ 10 mm |
Normal Size | 150*300 , 200*200, 300*300, 500*500, 450*300, 530*450, |
Sheet Structure | Ceramic Steel , Ceramic Rubber, Ceramic Rubber Steel |
Chemshun Ceramics can be vulcanized in rubber sheet : 1) Alumina ceramic plain tile 2) Ceramic hex tile 3) Square ceramic mosaic tile 4) Wear ceramic cylinderCeramic rubber wear liner with angle can be custom produced by Chemshun Ceramic Company
Technical DataItem | Description | Unit | Result |
Alumina Ceramics |
1 | Alumina (Al2O3) | % | 92 / 95 |
2 | Density | g/cm3 | 3.64 |
3 | Water Absorption | % | ≤0.01 |
4 | Hardness | Mohs | 9 |
Rubber |
1 | Material | | NR, BR |
2 | Gravity | g/cm3 | 1.15 |
3 | Tensile Strength | MPa | 16 min |
4 | Elongation | % | 400 min |
5 | Abrasion Loss | mm3 | ≤80 |
6 | Aging coefficient (70ºCx48h) | | |
Peeling Strength |
1 | Peeling strength between rubber & ceramic | kN/m | ≥12 |
2 | Peeling strength between rubber & steel | kN/m | ≥12 |
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