Batch Type and Continuous Waste Tyre Pyrolytic Plant
Batch Type Waste Tyre Pyrolysis Plant
Performance Feature
Whole tyre feed,no need to break, which reduces cost.
Adopt multilevel cooling circulation to get more fuel oil.
Discharge process through pulse dust removal processing,no dust emissions.
Easy operation,high efficiency and 2-3 people to operate.
Plant adopts fully automatic submerged arc welding process,through x-ray detection, to improve the security of plant.
Technological Process
Tyre transported to reactor by conveyor to pyrolyze.
Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist.Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
Steel wire pulled out by winch,compressed into pieces,and do steel scrap process.
Flammable gas enter into waste gas tank and processed.Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Main Performance Parameter
Item | Type | XFLJ--10 | XFLJ--20 |
Capacity/ 24h | 10T | 20T |
Working temp. | ≤650° |
Fuel | Fuel oil, Natural gas, Liquefied gas |
Heating way | Circulating hot air heating |
Tyre request | ≤1200 mm |
Working pressure | Normal pressure |
Flame retardant way | Steam blow |
Fuel consumption | 200 kg | 400 kg |
Size | 7300 × 2400 × 3100(mm) | 7300 × 2400 × 3100(mm) × 2 |
Total power | 65 kw | 120 kw |
Power Consumption | 30 kw/h | 60 kw/h |
Floor space | 25000 mm × 5500 mm | 25000 mm × 11500 mm |
Highest point of installation | 5000 mm | 5000 mm |
Remark:This parameter is just for reference.Size change caused by design improvement
Will not inform customers specially.Please refer to documents enclosed with products.
Product Recovery Rate
1.Oil:40-45%
2.Carbon black:32-36%
3.Steel wire:14-16%
4.Syn gas:5-8%
Semi Continuous Waste Tyre Pyrolysis Plant
Performance Feature
Integral design, no need to precast foundation, quick and easy installation.
Airtight high temperature material feed, saving heating time and reduce the temperature loss.
Adopt multilevel cooling design to get more fuel oil.
Hot air heating, unique heat cycle design, heated more evenly, reducing the operating cost.
Airtight high temperature slag, no dust, clean and environmentally friendly.
Technological Process
1.Broken tyre transported to feeder firstly by conveyor, then to reactor.
2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist.Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
4.Shatter carbon black, to get industrial carbon black after deeply processing.Steel wire compressed into a piece of scrap processing.
5.Flammable gas enter into waste gas process tank to desulfur.Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Main Performance Parameter
Item | Type | XFLJ--8 | XFLJ--16 |
Capacity /24h | 8T | 16T |
Operating temperature | ≤650° |
Fuel | Fuel oil, natural gas, liquefied petroleum gas |
Heating way | Hot air circulation heating |
Tire requirement | Block tyre ≤5mm |
Working pressure | Normal pressure |
Methods of flame retardant | Steam blow |
Fuel consumption | 200 kg | 400 kg |
Boundary dimension | 7300 × 2400 × 3100(mm) | 7300 × 2400 × 3100(mm) × 2 |
Total power | 85 kw | 160 kw |
Power consumption | 40 kw/h | 75 kw/h |
Floor space | 25000 mm × 5500 mm | 25000 mm × 11500 mm |
Highest point of installation | 5000 mm | 5000 mm |
Remark:This parameter is just for reference.Size change caused by design improvement will not
Inform customers specially.Please refer to documents enclosed with products.
Product Recovery Rate
1.Oil:40-45%
2.Carbon black:32-36%
3.Steel wire:14-16%
4.Syn gas:5-8%
Fully Continuous Waste Tyre Pyrolysis Plant
Performance Feature
Internal screw rotatory pyrolysis.No coking.
Hot melt processing in advance, process generated HCL specially, more environmental protection.
Adopt multilevel cooling design, to get more fuel oil.
Hot air heat, cooperated with low temperature pyrolysis catalyst, extend working life of plant.
Enclosed production all the way, no leakage and no dust loss, environmental protection.
Exhaust gas multistage processed, gas discharge reach European Standard level.
Technological Process
Waste tyre and medical waste sent into fuel preheater by conveyor to melt.Process generated HCL specially.
Melted fuel continuously sent into reactor, and finish pyrolysis under low pressured catalyst.
After generated gas during pyrolysis separates in gas-liquid separator, liquify in condenser and get fuel oil.After fixed bed second catalyst and dewaxing , can get the fuel oil with high quality.
Carbon residue after pyrolysis output continuously by cooling conveyor, and made to be carbon rod as fuel.
Flammable gas goes into exhaust gas treatment tank to desulfur, then extracted by vacuum pump and enter into water sealed tank, sent to hot air stove to burn.
Main Performance Parameter
Item | Type | XFLJ--15 | XFLJ--30 |
Capacity/24h | 15T | 30T |
Working temp. | ≤650° |
Fuel | Fuel oil, natural gas, liquified gas |
Heating way | Hot air circulation heating |
Fuel request | Waste plastic, medical waste and household waste |
Working pressure | Normal pressure |
Inflaming retarding way | Nitrogen purging |
Consumption | 200 kg | 400 kg |
Size | 14000 × 2400 × 4000(mm) | 28000 × 2400 × 4000(mm)×2 |
Total power | 90 kw | 170 kw |
Power consumption | 80 kw/h | 150 kw/h |
Floor space | 40000 mm × 4000 mm | 40000 mm × 9000 mm |
Highest point of installation | 7000 mm | 7000 mm |
Remark:This parameter is just for reference.Size change caused by design improvement will not inform customers specially.Please refer to documents enclosed with products.
Product Recovery Rate
Fuel oil:40-45%
Carbon residue:32-36%
Steel wire:14-16%
Syn gas:5-8%
Certifications
WELCOME to Qingdao,Check the running 15t/day fully continuous,8t/day semi continuous
And the tyre oil distillation plant.
If you need other information,pls contact me,we will talk more details.Best Regards,Raymond